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Date:         Sun, 16 Aug 2009 16:48:59 -0700
Reply-To:     Don Hanson <dhanson928@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Don Hanson <dhanson928@GMAIL.COM>
Subject:      Re: Why did Schultz decide to use screws? for the dustplates up
              front??????????
Comments: To: neil N <musomuso@gmail.com>
In-Reply-To:  <c4e7c5f90908161522l647c0077x25514e42f41a46e1@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

A tool worth having in your 'occasional' box is a hand held impact driver. You can find these hand tools as sets with various bits supplied. These are strong persuaders for stuck screws. My old Triumph motorcycle almost demanded one be used often. This tool is a screw driver-like device with a big fat steel handle you can smack with a hammer ("Impact" dri...?) and the blow not only supplies force directly "down" the tool into the head of the screw, allen, torks, whatever..but it also translates into a sharp turning force. I've never had one of these tools apart to see exactly how it works, but I surmise it has some kind of 'ramp' and spring innards and you 'pre-turn' the body of the device to 'load up' the potential force, then when you smack it with the hammer, it forces the bit to try to turn the fastener while the hit drives it down into the 'recess' of the fastener head to help pervent 'camming out". Don Hanson

On Sun, Aug 16, 2009 at 3:22 PM, neil N <musomuso@gmail.com> wrote:

> On Sun, Aug 16, 2009 at 10:47 AM, Jens Jakob Andersen<jayjay@zorck.dk> > wrote: > > Hi, > > > > Had the joy of changing upper balljoint, bearings and dust-plates > > behind brake-discs on both sides at the front. > > > > Bearings got shot during our summervacation ( > > http://www.zorck.dk/2009 > > ) > > > > Upper balljoint, passengerside was changed on the morning before we > > drove on hollyday -so I thought I'd better take the the other side as > > preventive maintenance :-) > > > > Dust-plates also needed replacement, so while I was at it - new > > dustplates were in for install. > > > > But - when did Schultz ever decide to use normal screws instead of > > bolts or unbraco for mounting the dustplates? > > > > Sigh - I ended up doing the old "weld a nut on top of the screw" - > > andit works. Well, for me it was first time ever, so I took some time > > working with it - but it worked for me:-) > > > > http://www.zorck.dk/t3/nuts.jpg > > > > Now, projects on the todo: > > * Change waterpump > > * Change gasket on exhaust-flange, cylinder 4 > > * Align frontwheels - and rearwheels > > * Change exhaust > > > Yup. Those Phillips are just asking for "trouble". Personally I gave > them each a good whack before removing. It's possible I used ViceGrips > with the screwdriver. Just don't recall. If I'd been thinking, I would > have gotten a proper sized Phillips bit and used that with a socket > and 3/8" drive ratchet. > > I'll bet some people have stripped the heads using the wrong sized > Phillips screwdriver. (The same type that are located on the tin of > air cooled engines IIRC) > > > -- > Neil Nicholson '81 VanaJetta 2.0 "Jaco" > > http://tubaneil.googlepages.com/ > > > http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines >


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