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Date:         Thu, 24 Sep 2009 12:12:26 -0700
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: O2 sensor in gutted cat question
Comments: To: Bob Stevens <mtbiker62@GMAIL.COM>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=original

shouldn't be hard to make the part. it's just a curved piece of flat metal. the only 'tricky' part is the springy clip part where it clips to the body of the sensor. Something using a hose clamp would work just fine.

about like making a heat shield for a rubber engine mount near an exhaust pipe in an engine conversion ....... you arrange some way to have sheet metal between what you want to protect, and what you are protecting it against. Like on a camping trip say................... an O2 sensor could be made from a beer can in 10 minutes probably, about like making one into a candle lantern .......it's just metal, easily shaped, cut, drilled, bent etc.

reminds me of the head shield on the return main coolant hose on 1.9 waterboxer engines. People evidently don't enjoy me pointing out the weakness or weird things in VW's as I see them...... but considering all the engines ever made by all the manufactures on earth ..... how many of them have a main coolant rubber hose an inch or so from an exhaust header pipe ? - none of them !!

so VW did what we want to do here - nice little heat shield . not hard to make, I must say.

fwiw, I don't think having that part on there is so critical - the 02 sensor shield on a 2.1 waterboxer engine. If I see one missing, I don't sweat it too much. I always install them of course, but , I have not found any issue about them getting too cooled by air flow, or wet from running in the rain. 1.9 waterboxer engines don't use one, and they do all right.

I'm also sure they wouldn't have put it on there unless there was a reason. If my own van was missing it, I'd put one on though for sure. I might have a used one for sale. I know I don't have 6 of them laying around, but I might have one I could sell. Scott www.turbovans.com

----- Original Message ----- From: "Bob Stevens" <mtbiker62@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Wednesday, September 23, 2009 11:28 PM Subject: Re: O2 sensor in gutted cat question

> "What is more important is to > have the clip on shield in place to keep off wind and road debris. Wind > will > cool it down and dirt/rain can foul it." > Do you know where these can be acquired Dennis. I've looked high 'n low on > the internet > and no luck. I'm considering using spark plug shields as they are good to > 1200 degrees > and would be better than nothing, I think. Trouble is since they are > fiberglass and a fabric > sheath, they could collect ice, unless the heat of the sensor would > prevent > that? > > bob


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