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Date:         Wed, 16 Dec 2009 12:11:21 -0500
Reply-To:     greg@POTTSFAMILY.CA
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Greg Potts <greg@POTTSFAMILY.CA>
Subject:      Re: 2.1 Cooling System Oddity: Since we are on the topic of
              coolant              issues. (kinda long)
Comments: To: Jeff Lincoln <magikvw@GMAIL.COM>
In-Reply-To:  <c803c1a70912160829x46104f0u17bee71c91297baf@mail.gmail.com>
Content-Type: text/plain;charset=iso-8859-1

Hi Jeff,

Frank Condelli and I explored a similar problem on my van back in October. I had thought it was the cap but even after replacement of the cap and the coolant level sender I still had a drip going on.

It turned out to be a crack in the coolant tank. I had to completely remove the tank in order to see the crack. Since I put the new tank in the system has been fine, at least until the hose popped last week.

Greg

> OK, gang here is a strange one - and I may not have enough info yet for > anyone to really answer thins - but maybe someone has experienced this > before. > > We just took the bus for it's longest trip to date with the new engine - > roughly 400miles round trip. It ran great and we didn't have any real > issues > - I don't think. > > When we got to our destination, Patty had gone into somewhere while I > waited > - engine idling - It being a new to me engine I decided to get out and > take > a look and see that we weren't having any leaks or anything. > > Well, much to my surprise there was coolant leaking - it was coming down > from the fill tank area (not the one behind the license plate) - and > dripping onto the exhaust where the J-pipe meets the Cat. Not a gushing > leak > but more than a drip. Panic set in and I turned off the engine. > > I opened the engine lid to look and couldn't find where the leak came from > - > hoses to the tank all good - no wetness areound the cap (which is brand > new). > > Gauge didn't go hot and warning light never blonked (they both work). So > being just a couple miles from our friends house I decided to get there > and > keep a close eye on things (go ahead flame me). > > The next morning my friends and I (all more Vanagon savy than I am) fired > up > my bus and let it idle until it got up to temp. No leak - nothing - > nothing > at all. I did have to add a bit of coolant to the overflow tank (behind > the > license plate) but it wasn't empty either - main tank was fine as far as > level goes). > > So we tentativley headed home. I kept a close eye on things - temp was > good > all the way home - no warning light - no leak at all. > > Monday, on my way home from work I had to stop (close to home) and left > the > bus running while I ran in somewhere. Came out and the leak was back. (no > over heating or warning light). Turned it off. Decided once again to head > home (again flame me if you must). When I got home I left it running and > got > out to inspect - no leak. > > The only other symptom is the heat is weak up front - but great in the > back. > No leaking from the engine - no coolant in the oil. > > So what the heck is going on? I cannot find where it is leaking from but > it > is definitely coming from the main tank area - again none of the hoses or > the cap appear to be the problem. > > If the tank was cracked couldn't I expect to see a leak all the time. I'm > so > confused. I guess m6y next step is to follow the video Ben just posted and > see what happens. > > > > -- > Thanks, > > Jeff > '90 Carat (Grover) > '86 (We call this one Parts) > '78 Bus (Melissa) Patty's Bus >


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