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Date:         Thu, 17 Dec 2009 19:20:16 -0800
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: stumped
Comments: To: David Marshall <mailinglist@FASTFORWARD.CA>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=original

perhaps a Tiico engine is differnt, but on all other VW engines, it's not possible to put the distributor in 180 out, but it's easy to check if that's suspected.

if you can tell when the valves are on TDC to fire, you can see if the distributor rotor points to the right cylinder. Firing order is correct ? It's possible to make that 180 out, or worse.

and .............*check the basics* ....... every time things don't make sense............go back and check the basics, timing belt alignment, compression, intake leaks, intake air boot, wiring and hose connections etc. etc. etc. I've had to go back and Check the Basics five times sometimes..........before I found 'the thing' that was keeping it from running.

for sure, just getting it to fire up at all.......there's a lot of leeway with the timing there. If anything ........advance it too much initally, to get it running.

----- Original Message ----- From: "David Marshall" <mailinglist@FASTFORWARD.CA> To: <vanagon@GERRY.VANAGON.COM> Sent: Thursday, December 17, 2009 2:26 PM Subject: Re: stumped

You said no flooding, but are you getting ANY fuel? If there is fuel, I would suspect your distributor is 180 degrees out. A gasser should start as much as 20 degrees +- of where it should be.

David Marshall VW Adventure Driver and BMW Adventure Rider

http://www.hasenwerk.ca

On Thu, December 17, 2009 14:09, Robert Ueltzen wrote: > I sent the below to the Yahoo Tiico group, and am trying you guys, too. > Two > heads better than one if on separate bodies theory. > > I had to replace the head of my Tiico engine. The #1 exhaust valve > dropped > onto the piston and was pounded back up through the head. The valve > didn't > fail; the retainer, clips, or spring failed and allowed the valve to drop. > FAS found me a nice replacement. I have the engine reassembled but I > cannot get it to start. The starter turns the engine over strongly (I > recharged the battery before trying to start it), but there is no firing > as > if there was no fuel or no spark. > 1. A noid light shows that all the injectors are getting a signal. > 2. The timing light shows I'm getting spark; I tried it on all four plug > wires. > 3. Right now, the timing is at TDC. I will set to spec when I get it > running, but I would think it would start or fire at least at TDC. TDC > was > determined with a dial indicator on the top of the piston. The > distributor > rotor is pointing to the the #1 tower of the cap and the firing order is > 1-3-4-2. > 4. I suspected flooding, but I pulled the plugs and left the cylinders > open > for an hour and then blew out the cylinders with some compressed air. No > difference. > 5. The camshaft/crank timing appears to be correct; I've done this > before > with success. The timing belt slipped several years ago because the > threads > in the head for the timing belt tensioning pulley were stripped - thanks > REMTEC. I replaced the timing belt so I don't think a stretched belt is > throwing off the valve timing. My question here is that I used the > procedure/marks described in Bentley to set the valve/crank timing _ dot > on > camshaft sprocket lined up with the top edge of the cylinder head > (distributor side) and the dot on the intermediate shaft lined up with the > mark on the crank pulley. I'm not certain this applies to the Tiico > engine, > but I thought it was the same procedure I used previously with success. > 6. I connected my OBD II code reader. I don't really know if this works > with our Tiico system, but I thought I would try it. No DTC's were > present; > although System Status light indicated a pending DTC or that the monitors > have not run their testing (maybe because the engine didn't start). > 7. I've rechecked the wiring. I had to disconnect the oil pressure > sensor, the throttle position sensor, the MAP sensor, the injector > connections, and the distributor cap to remove and replace the head. > They're all properly reconnected. > 8. I did replace the old van injector and Tiico fuel rail with an A2 rail > and new injectors and a new fuel pressure regulator. Fuel pressure rises > to > 46PSI with the starter turning the engine over and drops to 41 after ten > minutes sitting and remains at 41 overnight. > > Any ideas where I've gone wrong? In regards to the engine, not my > personal > life, please :) > > rob u >


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