Date:         Wed, 31 Mar 2010 15:54:26 -0700
Reply-To:     neil n <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil n <musomuso@GMAIL.COM>
Subject:      Re: WBX Input Shaft Worn. Ok to Cut To DV Length?
Comments: To: mark drillock <mdrillock@cox.net>
In-Reply-To:  <4BB3BEA7.6020404@cox.net>
Content-Type: text/plain; charset=ISO-8859-1

Thanks Mark and Scott.

Scott:  yes, conveniently, it seems the damaged area is only a little
shorter than the required cut-off for a VW I4 swap.

Mark: for sure. I recall that tip you provided. Did that on my swap.
Worked like a hot darn. No helper, so worked my way around bit by bit,
cut it slightly long and filed remainder. Worked out pretty good:

http://tinyurl.com/yl32d9m

If cross shaft bushings ok, and no cracks on arms, that clutch housing
should be good to go. Like you said. Time/money saved.

Neil.



On Wed, Mar 31, 2010 at 2:29 PM, mark drillock <mdrillock@cox.net> wrote:
> That is what I do any more when swapping a boxer tranny into an inline 4 vw.
> Cut the longer shaft and it also usually removes the damaged end. Save time
> and money.
>
> I use a dremel with a fiber reinforced cutting disk. With the tranny in gear
> have someone hold one cv flange and slowly turn the other while you hold the
> cutting disk to the shaft. Tape the shaft up first so any slip won't ruin
> the shaft. Keep a drenched rag handy to cool the shaft repeatedly as you go
> or it will get too hot.
>
> Mark
>
> neil n wrote:
>>
>> Hi all.
>>
>> Am upgrading my '81 to a WBX (AB) transmission. Was going to install
>> DK shortened input shaft so I could keep the WBX shaft at original
>> but....
>>
>> The WBX input shaft is worn (by PO). Pic:
>>
>> .................
>



--
Neil Nicholson '81 VanaJetta 2.0 "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines