Date:         Fri, 16 Apr 2010 21:32:32 -0700
Reply-To:     neil n <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil n <musomuso@GMAIL.COM>
Subject:      Transmission Odyssey 2010 - Done! - (tranny + linkage upgrade)
              PICS.
Content-Type: text/plain; charset=ISO-8859-1

Hi all.

Re: swapping a WBX transmission into an air cooled. I'm sure some are
just dying to know what the heck was going wrong and what fixed it.
;^)

There were two major stumbling blocks.

engine noise transmitted to interior under load:

- removed material where clutch hose bracket was *just* touching the
transmission bracket (pretty sure this was the only reason for noise)

http://tinyurl.com/y4xj9ak  http://tinyurl.com/y7npb8k
http://tinyurl.com/y5bf87g

- filed out more metal from cross bolt holes on transmission bracket
http://tinyurl.com/y4tq82p to ensure lip of mount bracket
http://tinyurl.com/y2uu44o mating up with frame properly.

Problem solved!

stiff/poor feel in linkage:

- gear oil 2/3 litre low. (lost some transferring same oil two
times... I think this was the real culprit)
- loosened rear bushing bracket. It dropped down a little. Seemed to
take "tension" off bushing.

Shifter feels better, so problem solved!

Transmission:

- *barely* catches into 2nd from 1st. (2-3 fine) From 4-3, 3 barely
catches too. But barely. Shifting "smart", no catches.
- and no noise in any gear!

Problem solved!

Many thanks people. Thought this would be a straight ahead swap, but
it wasn't. Help MUCH appreciated!


Neil.


--
Neil Nicholson '81 VanaJetta 2.0 "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines