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Date:         Mon, 19 Apr 2010 13:27:26 -0400
Reply-To:     Scott Chapman <scott_list@MISCHKO.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Chapman <scott_list@MISCHKO.COM>
Subject:      Re: Over-full overflow tank..cause for alarm?
Comments: To: Don Hanson <dhanson928@GMAIL.COM>
In-Reply-To:  <x2v6bc66ccf1004190918k7c3093cdgf9975743d9419dcf@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

When I changed my radiator out, I had a big air bubble in the system that pushed coolant back out the tanks.

To bleed completely, I alternated between putting the van on an uphill and downhill and removing the bleeder screen until coolant came out. Took a few times to get it happy. You might try this as it's easy to do and maybe find more air in the system.

Don Hanson wrote: > My first 'longer' trip in my 84 (with an inline 4 Golf Jetta motor) since > around Xmas. I've been driving it, after letting it stand for a few months, > for a month now on shorter trips. Everything seems fine, no poor running or > power loss, no strange behavior at all... > > I may be 'gunshy' now or perhaps overly-concerned for no real reason but > when I first got this van, I caused myself some extra work because I was > unfamiliar with the WBX cooling system. I didn't get a proper air-bleed > after flushing the coolant for new..This resulted in some odd temperature > behavior issues that I didn't 'pick up' on until I had damaged my > headgasket. I had to replace the headgasket on the I-4 motor, no big > deal..about 3-4hrs only, but I could have done BIG harm if I'd ignored > it...thanks to the list I caught it in time to avoid major damage..So now > I've learned to pay close attention to how my WBX cooling system (the I-4 > plugs almost directly into the stock vanagon 'circulatory system') is > behaving. > > Yesterday I did about 250 miles around Mt Hood going to and from a bike > race and I noticed my temperature gauge was reading slightly lower than > usual. I put a tank of premium fuel into the van and that is what I was > burning on this trip, if that would make a difference. > > My temp gauge usually reads on or just slightly above the second of the > bottom two marks...below that LED. Yesterday I was seeing the needle just > above the bottom of those two lines, even when climbing to ~5000'...until I > got back to low elevation when I noticed it back nearly to where it always > has been...Some fluctuations in the reading...Not a fluttering of the > needle, the gauge looks to be operating normally...but the needle would > move, over a 10-20min period from quite cool to where it normally has run > and maybe fall again...So my gauge is showing 'system running very slightly > cooler than normal' > > When I got home I went back and opened the license plate to check my > coolant overflow tank level. It was over-full and poured out about a cup of > coolant when I removed the cap...So I opened her up to check the pressure > tank...No air in there. The coolant looks normal, also..no combustion by > products are evident. Water pump feels fine, though I didn't take off the > drive belt and spin it...Next, I went to the air bleed screw in the rad. It > took about a cup of coolant, added right into the bleed screw hole, as I've > devised as 'my' method of getting the last air bubble out of my radiator. > > So what would cause my coolant to 'migrate' from the pressurized cooling > system into that overflow tank? and should I be concerned? It's not > running out of the Normal temp range, but pretty close to 'too cool'... any > change in operating temp is alarming to me, since when my first problem > happened, the symptoms were 'cold air from the heater' and the temp gauge > behaving quite erratically... > > Don Hanson > > >


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