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Date:         Thu, 3 Jun 2010 06:01:22 EDT
Reply-To:     RAlanen@AOL.COM
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Frank Condelli <RAlanen@AOL.COM>
Subject:      Re: 2.1L engine failure - Update #2
Content-Type: text/plain; charset="US-ASCII"

In a message dated 02/06/2010 1:43:54 P.M. Eastern Daylight Time, LISTSERV@GERRY.VANAGON.COM writes:

Jack, actually that's a very common problem. That flex plate VW used is too weak. The only option is to find a good used one, inspect it carefully to see that there are no cracks beginning around the hub. The bell housing should be easily repaired by any welder who can weld cast iron, not a big problem.

>>>>The mechanic pulled apart the motor / trans on our friends 90 Westy 2.1, discovered that the "flex plate"/ Fly wheel blew up! Basically ruptured and caused everything to stop abruptly... auto trans bell-housing cracked in 5 places, and needs a new Flex Plate. (anyone have a source for this?).

Motor still turns, haven't tried to start it.

They are quoting big bucks to change auto trans or weld bell housing, if trans is OK.

What could have caused the flex plate to break-up?

Any suggestions on a course of action?<<<<<<<

Cheers,

Frank Condelli Almonte, Ontario, Canada '87 Westy & Lionel Trains (_Collection for sale_ (http://frankcondelli.com/trainsal.htm) ) _Frank Condelli & Associates_ (http://frankcondelli.com/busindex.html) - Vanagon/Vanagon Westfalia Service in the Ottawa Valley _Vanagon Stainless Steel Exhaust Systems_ (http://frankcondelli.com/exhaust.htm) _BusFusion_ (http://www.busfusion.com/) a VW Camper camping event, Almonte, ON, June 10 ~ 13, 2010


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