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Date:         Sun, 6 Jun 2010 10:21:08 -0700
Reply-To:     neil n <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil n <musomuso@GMAIL.COM>
Subject:      Re: A new project..inline 4 VW van
Comments: To: Don Hanson <dhanson928@gmail.com>
In-Reply-To:  <AANLkTikXFfmAOQ0LB0J57Mo3EuW6WQWxkKqmFbXgNdHY@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

Hi Don.

If you're NOT running AC/PS....

There's an AC delete serp belt setup. You keep the ABA roller (tensioner can be a useful thing to replace if old) but run a VR6 pulley on the coolant pump.

pics/info:

http://sites.google.com/site/tubaneil2/serpbeltstuff

The pulley can be tough to torque down w/o the right tool. I used vicegrips and old serp belt around pulley, but have read that this works well:

http://tinyurl.com/28zn3ug

Check the cam belt tensioner. If original, the new one uses a larger stud. (upgraded)

Neil.

On Sat, Jun 5, 2010 at 9:01 PM, Don Hanson <dhanson928@gmail.com> wrote: >  I have a good running 84 van with a 92 Jetta/Golf/Rabbit 1.8 liter motor. > It's mounted using diesel vanagon parts (the same block) and I am running a > 5sp manual tranny.  This has been a great set-up for me so far. (3yrs and > appx 50k miles for me, bought it as is..) >  Today I bought a second motor, a 2.0 liter ABA Jetta motor..a 94 with 125k > miles on it, complete for $100 off Craigs list.  They usually go for around > $250-$400. >  My planned project is to pull the 1.8 liter and swap on the bottom end of > the 2 liter motor.  The 2.0 liter ABA is supposed to put out about 25 more > ponies and I am told they are better designed for lower RPM running with a > forged crank and some under the piston oil squirters. >  I'll take some pics as I go.  Should be able to do it in a day, once I get > my aftermarket distributor clamp in the mail.  The reason for swapping on my > 1.8 liter head is the 2.0 liter has a 'cross flow' intake, which wouldn't > fit under the decklid...but the 1.8 top end bolts right on, and my current > head has a nice aftermarket cam already. >  Very inexpensive way to power a Vanagon.   I've been shopping the inline > motors, mainly just for fun as my current one is still running fine, but > when I saw the $100 complete motor...Hadda buy it.  I can re-sell the head, > the water pump, the alternator, the distzy, etc and actually make money on > my swap while getting some extra HP...Shoot, I have to pay almost that much > to fill up my F-250 Ford diesel pickup every time I get fuel.. >  That is the plan anyhow. >  Don Hanson >

-- Neil Nicholson '81 VanaJetta 2.0 "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines


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