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Date:         Fri, 18 Jun 2010 19:38:12 -0500
Reply-To:     Jim Felder <jim.felder@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jim Felder <jim.felder@GMAIL.COM>
Subject:      Tips on repairing chipped Vanagon grills
Content-Type: text/plain; charset=ISO-8859-1

When the thin plastic blades of your Vanagon's grill become chipped, here's an easy way to make them look like new (requires respray).

The method takes advantage that the adhesive side of clear, heavy duty packing tape is also a good mold release for epoxy glue. Wherever you have a chip, tape over it gently from the front with clear tape. The tape will conform to the curve of the blades. Don't press too hard, you want the tape to curve to the roll of the blade, front to back, but also be even along the length of the blade so that the surface looks even when you are done.

Now turn the the grill face down and pour a dollop of epoxy behind each taped spot. When it is cured, the tape will pull off of the grill and also off of the epoxy. Take a wide file and file the filler exactly flush with the front edge of the blade at each patch. Paint satin black and you're done.

I have done this in five spots to an old grill, and I would have to take it off and turn it over to know where the repairs were made.

Jim


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