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Date:         Wed, 30 Mar 2011 11:23:11 -0600
Reply-To:     "Joe T." <vanagon85@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "Joe T." <vanagon85@GMAIL.COM>
Subject:      Re: Axle flange seal replacement (was Manual trans -- note to
              self:)
Comments: To: Aaron <a.robinson.lists@gmail.com>
In-Reply-To:  <159591DC-875A-49D1-9CCD-123F6346C541@gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

There's a small gash in the flange where I scratched it taking a seal out with a screwdriver (knucklehead move.) So I know where the leak is. It just drips about a 1" spot on the ground every time it's parked. I think the sealant keeps it from leaking for a few months, but then breaks down.

The best solution would be to pull the transmission and have that surface professionally repaired; however, I've never had it rebuilt and I figure I'm on borrowed time at 200k miles and the original 3-4 slider hub.

I just ordered another seal and cap, so I'll get into it hopefully this weekend.

Thanks Joe

On Wed, Mar 30, 2011 at 9:47 AM, Aaron <a.robinson.lists@gmail.com> wrote:

> You might also want to check the O ring in the differential adjuster. I > thought I had a seal leak, changed the seal and it still leaked. I took it > to a pro and they changed the O-ring and it's been fine since. Took special > tools and careful removal/replacement on the shop's part. > > The leak was big enough to leave oil on the back hatch and also an 4" spot > when parked. > > > > On Mar 30, 2011, at 7:36 AM, Mike S <mikes@FLATSURFACE.COM> wrote: > > > At 10:25 AM 3/29/2011, Joe T. wrote... > >> Seal is vigorously leaking after 48 hours of driving. Looks like I'll > >> be > >> re-doing it again. Back to Ultra Black. > > > > Can you tell where the leak is? Is there a groove worn in the flange, > > where the seal rides? That often happens over time, then seal can't > > make good contact there, and just get torn up. I've had limited success > > using a Dremel with rubber polishing points to smooth out the groove to > > make things better. You have to be careful to keep it concentric, I > > spin whatever slowly while polishing to try and avoid any wobble. > > Otherwise, new or get it welded and turned to spec on a lathe. > > > > If it's leaking from where the seal mates with the tranny - then the > > seating surface is probably scratched/damaged, or the seal got damaged > > going in. It shouldn't leak there even without any sealant (Hylomar or > > Ultra Black) used. Sealant only takes care of "weeping" leaks. > > > > Ken mentioned the vent - good call, the seals definitely won't hold up > > to pressure. >

-- Joe T. '85 Wolfsburg Westy Subie 2.2


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