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Date:         Mon, 23 May 2011 10:14:52 +0000
Reply-To:     J Stewart <fonman4277@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         J Stewart <fonman4277@COMCAST.NET>
Subject:      Re: So done with side cladding
Comments: To: John Meeks <vanagon@GMAIL.COM>
In-Reply-To:  <BANLkTimV3gaf08MrC4AQSy8-zcn=QMnc5g@mail.gmail.com>
Content-Type: text/plain; charset=utf-8

I know just what you mean. My last "non-Vanagon" vehicle was a 1996 GMC Safari AWD van that I purchased from a car dealer in Mount Joy, PA. The body of the van was in excellent shape, and the AWD system worked fine, interior was in great shape-it never occurred to me to look at the undercarriage! On a PA vehicle? Not smart! Not only was the undercarriage extremely rusty, but under the lower body cladding (similar to that on a Vanagon) I found some serious rust. Of the 80+ vehicles I've owned, the Safari was to earn the distinction of the one I owned for the shortest time. Purchased in March, I sold it in June to buy my current '85 Weekender (see my post yesterday "I May Not Be Insane") Moral of the story: Never buy a vehicle from Pennsylvania (or any rust belt state) without checking out the undercarriage. Jeff

Jeff Stewart

----- "John Meeks" <vanagon@GMAIL.COM> wrote:

So... while prepping for a rear trailing arm rebushing project ( that's a whole other story, the moral of which is 'kids, don't try this at home if you drive in brine for part of the year.' ) I removed the fiberglass cladding just fore of the rear passenger side wheel. What I found was not a bit pretty. An 8" rustout of the outer sheet metal right above the trailing arm/jack point. https://picasaweb.google.com/112346123305551852781/SaltbeltRustyParts#5609690386532659922 ( Warning!! Content is disturbing ).

I've removed the cladding from both sides of the van between the wheels and they ain't going back on. I kinda like the retro late 80's look anyway. I'm doing the bottom rails including the jack points and trailing arm bolts in Por-15 with a flat black topcoat.

If anyone wants the panels I removed. just send me a pmail and I'll be happy to ship them to you. They are in fine condition. Pix on request.

I'll post the bushing story after I have a pro alignment and drive a bit more. I used Powerflex bushes (thanks Chris (Loogy on theSamba) ) on the upper control and the rear trailing arms. First impressions: SWEET!!!

John Meeks '91 Vanagon MultiVan Northern Michigan

Vanagon Rescue Squad www.vanagonauts.com


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