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Date:         Tue, 31 May 2011 18:16:04 -0700
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: Follow-up odd noise on new gowesty engine
Comments: To: John Goubeaux <john@UCSB.EDU>
Content-Type: text/plain; format=flowed; charset="iso-8859-1";
              reply-type=response

re this would account for the rear engine mount bar being closer I think ? They did look a lot beefier than the old ones they replaced ?"

I did find this on a waterboxer engine recently. I was installing a new engine, and only the outer ones looked tired, of the four rubber rear mounts.. and I was going to just do those .. but they stood up noticeably higher than the other two older ones. so I had to do all four to keep things fitting right and even. So I could imagine you are 1/4 inch higher there.

Scott www.turbovans.com

----- Original Message ----- From: "John Goubeaux" <john@UCSB.EDU> To: <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, May 31, 2011 5:11 PM Subject: Re: Follow-up odd noise on new gowesty engine

>I too suspected the rear engine mounts, however I replaced them with the > new engine. I also got an opinion from another mechanic who indicated > that everything looked like it was in order. Also, because I had another > bad pipe and and a poorly cast collector knuckle ( all same aftermarket > brand) I had to return I suspected the pipe bend. Maybe the new engine > mounts are thicker, this would account for the rear engine mount bar > being closer I think ? They did look a lot beefier than the old ones > they replaced ? > > -john > > On 5/31/2011 4:52 PM, Jake de Villiers wrote: >> John, I have had the Danish exhaust pipes on both my 1.9 and 2.1 with >> no issues at all, so I'd tend to look for worn or broken engine and/or >> transaxle mounts. >> >> Jake >> >> On Tue, May 31, 2011 at 3:35 PM, John Goubeaux <john@ucsb.edu >> <mailto:john@ucsb.edu>> wrote: >> >> So , just to follow up on this thread I determined that the "clunk" >> noise I ( sometimes) hear when starting or stopping the engine is the >> rear exhaust header hitting the rear engine mount bar. I replaced >> the >> exhaust headers on the new engine (after marker Danish ones) and >> along >> with poor quality issues ( one of them had a cracked weld at the >> flange) >> it looks like the bend on the rear pipe comes too close to the rear >> engine mount allowing it to hit the mount bar. Not sure if I can get >> a >> muffler guy to fix this or not but at least i know what is causing >> it. >> >> I'm surprised no one else has had this problem as well, as I suspect >> a >> lot of people are using the aftermarket pipes being sold. These were >> purchased from Van Cafe. >> >> -john >> >> Guys, >> >> I have roughly 500 + miles on a new GoWesty 2.2 engine that I >> just >> installed and am curious about an odd noise it makes, but only >> when it >> is warm, eg been brought up to temp. On startup, ie cranking, >> just >> before it starts and when turning of the engine there is a >> small clunk >> noise. Almost as if before and after ignition takes place a >> compression >> sound as the engine comes to a stop. The engine runs fine and >> there are >> no odd noises while running only at start and stop. I have not >> been able >> to listen to it back at the engine compartment yet but am >> planning to do >> so. Nothing is loose that can explain this and maybe it is a >> normal >> sound and is compression on these engines? Oddly it only >> exhibits this >> noise when hot though. Could it be a loose head? Sticking valve? >> >> Logically I am being very careful to break it in properly and am >> listening and watching its behavior carefully and want to >> ensure that >> this is not something that is going to end up being an issue >> down the >> road. >> >> Any ideas ? >> >> -john >> >> >> >> >> -- >> Jake >> >> 1984 Vanagon GL 1.9 WBX - 'The Grey Van' >> 1986 Westy Weekender/2.5 SOHC Subie - 'Dixie' >> >> Crescent Beach, BC >> >> www.thebassspa.com <http://www.thebassspa.com> >> www.crescentbeachguitar.com <http://www.crescentbeachguitar.com> >> http://subyjake.googlepages.com/mydixiedarlin%27 >>


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