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Date:         Mon, 21 Nov 2011 10:12:42 -0500
Reply-To:     Ken Wilford <kenwilfy@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Ken Wilford <kenwilfy@COMCAST.NET>
Subject:      Re: 82 Coolant Tank retrofit help
Comments: To: Frank Lee <techedteacher@GMAIL.COM>
In-Reply-To:  <CAOiGwgVmJz6xHYoO4TrQE16-XRLXc=NotMfdbwUX_GHh1kzCWg@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

OK, I can totally understand repairing these old tanks when you could not get new ones. It was a matter of necessity to keep the vans on the road. However when new tanks are available I believe it is a big mistake to patch 30 year old expansion tanks and not be asking for disaster. It is false economy in my opinion. If you factor out the value of your time and the materials to make the repair you save $150 by not buying a new tank. I understand money is tight, etc. However you are risking the life of your motor which would cost several thousand dollars to repair or replace if this tank fails. It is very cheap insurance in comparison.

I get at least one call a week. Here is the gist of the call. My engine is toasted. It happened because some old piece of plastic or rubber in the cooling system failed while I was in heavy traffic or going over a bridge and I just couldn't stop. Now how much does it cost to get my van back on the road? Over $3k! If I had only known that I would have replaced my coolant system parts when I had the chance (tears and sobbing).

I am frankly tired of hearing this sad tale of woe over and over. That is one of the reasons that when VW came here the summer before last one of the parts on the top of my list for them to reproduce was the 82 Diesel Vanagon expansion tank. I know that these are almost all super old and the plastic can only last so long. It has lasted 30 years! That is way longer than it should have. It is past time to retire it and install a new one. If it was a person it would have retired ten years ago with a pension! It owes you nothing!

Please, do the smart thing and replace these parts before they fail. I am just trying to help you out.

-- Thanks, Ken Wilford John 3:16 www.vanagain.com Phone: 856-327-4936 Fax: 856-327-2242

On 11/18/2011 9:56 PM, Frank Lee wrote: > OK so I have the closest part to Yellow Sub's original 82' diesel coolant > expansion tank. > I've learned I must improvise a mounting bracket, hose connections, and a > plug. > > Or patch the hairline crack in the old tank.. > > Can anyone paint me see details on how to do this. > > Frank >


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