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Date:         Mon, 12 Dec 2011 14:20:58 -0800
Reply-To:     Steven Johnson <sjohnso2000@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Steven Johnson <sjohnso2000@GMAIL.COM>
Subject:      Re: Help needed with engine running poorly
In-Reply-To:  <1323724026.65266.YahooMailNeo@web120501.mail.ne1.yahoo.com>
Content-Type: text/plain; charset=windows-1252

Check the injectors for operation and spray pattern?

Steven 91 Westy

On Mon, Dec 12, 2011 at 1:07 PM, Joel Cort <joel_cort@yahoo.com> wrote:

> Sorry for cross posting but there are experts on both lists. > > It really sucks when you are the mechanic and you don’t know what to > do.... so with my tail between my legs I turn to these forums for any > assistance. > > I have an 89 Syncro Westy with the stock Boston Bob 2.1 Liter gasoline > engine with about 20K miles on the clock. > > Symptoms are that it start fine, idles fine, revs up fine without a load > and with a load it dies out at about 3000 RPM. So about when you engage > 3rd gear to get going ..... Nothing and it loses power from there. > Luckily I am in my driveway and not somewhere on the road in Wyoming. > > IT was suggested to me, by several mechanics on site at Westies at > Watkins, who know more than me, to check the air intake, the fuel pressure > or I may have a plugged muffler/catalytic converter. > > OK All good areas to focus on so the first thing I did was change the fuel > filter. No changes and I went from there changing and swapping one > component at a time and going for a test drive. Here is every component > that I have changed, tested, adjusted, syncro-nized and still I get no > satisfaction. > > 1. Fuel filter - new > 2. Fuel pump - swap > 3. Fuel pressure regulator – swap > 4. Ground wire checked and cleaned > 5. Temp II sensor - new > 5. Air Flow Meter – swap PS (I have the Vanagon Syndrome capacitor > soldered into the AFM plug) > 6. Air intake boot – swap - sucks plenty of air just fine > 7. Throttle body cleaning and new seal > 8. New vacuum rubber hoses > 9. Air filter - new > 10. Spark plugs - new > 11. Spark plug wires - new > 12. Catalytic Converter – see through baffles relatively new > 13. Muffler – relatively new – no mouse nests > 14. Oxygen Sensor - relatively new > 15. ECU - swap > 16. Distributor - swap > 17. Coil – swap with another green coil > 18. Timing – set per Bentley > 19. Fuel lines replaced last year > 20. good exhaust manifolds, no leaks > > It's a real bummer; man! > The only other thing that I can think of is to swap out the idle computer > module behind the taillight since the sensors and ECU connect in on this > and it may send goofy signals to the ECU at various times. > Also I have not messed with the charcoal canister and that section of the > fuel venting system. Should I? > > I will stumble down to the gas station and refill the tank with good high > grade gasoline just in case there is some bad fuel as well. > > Are there any other things that I have missed? Any help or suggestions or > areas to re evaluate will be considered. > > Thanks, > Joel Cort > Rochester NY > > jcort@rochester.rr.com > joel_cort@yahoo.com > > 89 Syncro Westy (VanGo) > 87 Syncro Transporter (Stella Blue) > 73 Westy Campmobile (Agent Orange) > > Western New York LiMBO Representative www.limbobus.org > Founding member of the Empire State VW Camping Club > www.empirevwcamping.org > Westies@Watkins XI is planned for September 21-22-23, 2012 > www.westies-at-watkins.org >


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