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Date:         Fri, 24 Feb 2012 13:18:18 -0500
Reply-To:     Dennis Haynes <d23haynes57@HOTMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <d23haynes57@HOTMAIL.COM>
Subject:      Re: Diagnosing temp rise issue
Comments: To: Gregg Carlen <gregg.carlen@GMAIL.COM>
In-Reply-To:  <CAK-ud2hT1d5NUzVMVq4G_Rr8ab3nWVmuVZR-NWPfkNna8Gy7jw@mail.gmail.com>
Content-Type: text/plain; charset="US-ASCII"

Normally the gauge should ride middle to just above the LED. You may have a bad or incorrect thermostat. The Vanagon has so much cooling capacity that any thermostat leakage can cause this effect. Also for winter make sure that bypass valve on the thermostat housing is closed. If the engine had any past water pump bearing failures the impeller can crash into the case making a real nasty groove on the case face. This will reduce pump performance at low speeds. The radiator can also get gunked up or an internal crack will cause a flow restriction or the coolant to enter-leave the radiator without actually flowing through it and getting cooled. If you remove both hoses you can look up the tubes and often you will see the crack. You can also see there is a mess inside that says time to replace it.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Gregg Carlen Sent: Friday, February 24, 2012 12:26 PM To: vanagon@GERRY.VANAGON.COM Subject: Diagnosing temp rise issue

Hey folks,

After my self-induced challenges with my engine (90 Westy automatic in the DC area, ~70 deg F outside), I finally have Blueberry back and running. So, after having heads rebuilt and reinstalled (correctly this time), new gaskets/seals all around worked on areas, new SS long coolant pipes, various coolant hoses, thermostat housing and thermostat and pink VW coolant (bled), I've got a strange symptom that I had actually noticed before the head leak problem started. While the engine was being worked on, I took the opportunity to take care of several coolant related issues as well (see below).

The issue that I observe is an unexpected rise in temp on the engine temp guage. Upon start-up, everything seems to increase in temp as exected. After reaching what I believe is operating temp, the needle sits just at the low side of the LED. It stays there as long as I'm driving.

Once I stop for a few minutes (~3-5), like in typcial DC traffic, the needle will rise to just above the top of the LED. Once I get driving again (above about 20mpg and about 2,500 -3,000 rpm, she'll cool down to the middle or low end of the LED.

Another fact: the PO replaced the fan with a non-Vanagon fan and a hard-wire on-off switch. I did my observations with the fan manually turned on all the time (e.g. during stop and go traffic when the temp rises, the fan is runnning). Also, the PO ran regular non-VW coolant in the van for years on end.

Given almost all the cooling system has been replaced in the past year, the only components I see that were in the van before I got it is the radiator, upper/lower/rear over-transmission coolant hoses and water pump (an older dead one was in a box in the van, so I assume the one in the engine is not originall and had been replaced sometime in the past, but unknown when).

I noticed when stopped and the temp rises, by increasing the RPMs for 2-4 minutes, the temp would drop.

My first thought is a failing water pump (no indication of leaks from it and the belt is new and properly tightened).

Barring a water pump, the radiator is the only other thought I have. Anyway to prove or disprove these two components? Other things to look at? I have a heat gun, but haven't taken any measurements yet.

Gregg 90 Westy (Blueberry).


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