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Date:         Sun, 27 May 2012 23:16:01 -0700
Reply-To:     Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Scott Daniel - Turbovans <scottdaniel@TURBOVANS.COM>
Subject:      Re: Brake locks up in reverse
Comments: To: Dennis Haynes <d23haynes57@HOTMAIL.COM>
In-Reply-To:  <BAY152-ds21416FF2F09F58857EC2CCA0040@phx.gbl>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Sorry for you misfortune back then. A similar story from my past. Met a woman ( who became my daughter's mother ) with a 1963 Bus .. trans was seized up , and the van was about 150 miles from where I lived. I forget how I got it to my shop in Russian River area , Gurneville, Ca. if anyone knows where that is ... a pretty triply place in under redwood trees by the Russian River in northern Ca.

anyway ...I take the trans all apart ( this is about 1977 ) ... bought all the syncro's and bearings and seals. Then I cut the side out of another trans case, by hand with a drill and hacksaw ....so I could set up the shifting forks in the trans I was building. Had things 'just right' ..but it just would not shift consistently on the workbench .. finally I decided it would shift fine when things were turning . They did ....and we drove that Bus for quite a while with a fine working transaxle. Sold it to a guy a couple years later .. he managed to wrap it around a tree sideways. Just can not imagine how he did that. I don't think I could do that driving blindfolded, be he did somehow. But that trans was fine the whole time.. I probably spend under $ 125 on parts . maybe much less than that even. Them's was the days !

scott www.turbovans.com

On 5/27/2012 9:00 PM, Dennis Haynes wrote: > On Syncros it is quite easy to crack the low gear housing so the oil leaks > out and then have the gears blow out the bottom. The ring and pinion also > weld themselves after this. > > My first experience with a reverse locking differential was on a 70 Bus that > I owned. That was back around 1980 or so. As I had no resources for tranny > repairs I brought it to the dealer. Showed me the damage and convinced me to > buy a "factory" rebuild. I think it was about $1,200 or so installed with a > new clutch. That was painful for me as I paid about that much for the Bus > and put a motor in it. I was making about $6/hr back then so this was like a > month's pay. > > Dennis > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > Scott Daniel - Turbovans > Sent: Sunday, May 27, 2012 7:57 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Re: Brake locks up in reverse > > Perhaps they just behave better around me.. > I've seen two seized up VW manual trans .. > a ton of noisy ones .. > can't think of any with parts blown out the sides, starting from the 60's. > > > > On 5/26/2012 9:05 PM, Dennis Haynes wrote: >> Bearings can fail quickly and with little warning. Once a cage breaks >> or debris jams the rollers to prevent rolling things can self-destruct >> very quickly. I've seen more than one VW tranny blow parts out of the > case. >> Dennis >> >> -----Original Message----- >> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On >> Behalf Of Scott Daniel - Turbovans >> Sent: Saturday, May 26, 2012 7:51 PM >> To: vanagon@GERRY.VANAGON.COM >> Subject: Re: Brake locks up in reverse >> >> all right .. >> thanks for the info Daryl. >> I see ..about the pinion getting out of place badly. >> >> that's from extreme up-down lateral displacement play on the pinion shaft > ? >> seems like one would have to be very noisy for years for that to happen. >> >> good to see your post. >> Scott >> >> >> On 5/25/2012 9:36 PM, Daryl Christensen wrote: >>> Definitely possible Scott... >>> I have one here that feels like it hits a brick wall when the clutch >>> is disengaged while in Reverse. See several a year. >>> The pinion bearing gets almost 1/2" of slop and it slams the pinion >>> teeth into the differential housing only in reverse. Going forwards, >>> the shaft is pushed away from the diff and bass ackwards in reverse... >>> >>> Daryl of AA Transaxle >>> 425-788-4070 >>> "On the cutting edge of Old technology" >>> 86 Syncro Westy w/Turbo Zetec in the trunk >>> 90 Doka Tristar w/2.5 Subie >>> >>> >>> -----Original Message----- >>> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On >>> Behalf Of Scott Daniel - Turbovans >>> Sent: Friday, May 25, 2012 9:13 PM >>> To: vanagon@GERRY.VANAGON.COM >>> Subject: Re: Brake locks up in reverse >>> >>> I see. >>> I have been dealing with VW transaxles since the 60's .. >>> and have never seen one , of the many thousands I've driven or been >>> around, that would lock up in reverse only .. >>> though of course that does not mean it's not impossible. >>> >>> On 5/23/2012 10:17 PM, Dennis Haynes wrote: >>>> This Vanagon thing is just s side line for me. In my years of >>>> industrial experience I have seen my share of bearings fail in such >>>> a way that they would only turn in one direction effectively making >>>> a one way clutch. I have seen ball, roller, and even taper roller >>>> bearing fail this way. Often all it takes is some debris or the >>>> bearing material failing. I have also seen my share of VW >>>> transmissions >>> fail this way. >>>> Dennis >>>> >>>> -----Original Message----- >>>> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On >>>> Behalf Of Scott Daniel - Turbovans >>>> Sent: Tuesday, May 22, 2012 6:55 PM >>>> To: vanagon@GERRY.VANAGON.COM >>>> Subject: Re: Brake locks up in reverse >>>> >>>> I'll sure go along with that if it's an automatic. >>>> I've had it happen ..on a very tired automatic that sat for two >>>> years...then I installed it. >>>> >>>> manual trans though ..possible but very unlikely I would think. >>>> >>>> are the parts, like the adjuster rod, swapped from side to side by >>>> any chance ? .. >>>> not that I especially think that would cause this problem. >>>> >>>> scott >>>> >>>> On 5/22/2012 3:50 AM, Dennis Haynes wrote: >>>>> Are you sure it is the brakes? A bad ring and pinion in the >>>>> transmission can cause that nasty effect. If an automatic so can a >>>>> bad >>>> sprag clutch. >>>>> Brakes will feel more like a gradual drag. If it is a sudden snap >>>>> type hard lock up look into the tranny. >>>>> >>>>> Dennis >>>>> >>>>> -----Original Message----- >>>>> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On >>>>> Behalf Of HotelWestfalia >>>>> Sent: Monday, May 21, 2012 11:03 PM >>>>> To: vanagon@GERRY.VANAGON.COM >>>>> Subject: Brake locks up in reverse >>>>> >>>>> Hi to all, >>>>> I have no idea why, but when I put it in reverse it soon locks up. >>>>> What is it? >>>>> I took them apart on both sides and all is great other than the >>>>> drums are 20 thou oversized already and having deep ridges both sides. >>>>> Anyone has an idea? >>>>> Thanks God to the Vanagon List, >>>>> Zoltan >>>>>


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