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Date:         Tue, 2 Oct 2012 21:04:31 -0400
Reply-To:     Dennis Haynes <d23haynes57@HOTMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <d23haynes57@HOTMAIL.COM>
Subject:      Re: One Time Coolant Leak
Comments: To: Stuart MacMillan <stuartmacm@GMAIL.COM>
In-Reply-To:  <020501cda0b3$b59ce180$20d6a480$@gmail.com>
Content-Type: text/plain; charset="US-ASCII"

The leak down gauge set quantifies the amount of leakage. Restrain the engine from turning, bypass the gauge putting shop air pressure directly into each cylinder and you will find your problems.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Stuart MacMillan Sent: Tuesday, October 02, 2012 11:37 AM To: vanagon@GERRY.VANAGON.COM Subject: Re: One Time Coolant Leak

Yes, the leak down test tells you everything. In my test everything leaked EXCEPT the head gaskets! Both valves and rings. If you have a failed gasket it will pressurize the cooling system and eventually bubble into the coolant bottle. Remove the cap for testing. HF has a decent one and the cheapest I could find.

Stuart

-----Original Message----- From: Dennis Haynes [mailto:d23haynes57@hotmail.com] Sent: Monday, October 01, 2012 8:43 PM To: 'Stuart MacMillan'; vanagon@GERRY.VANAGON.COM Subject: RE: One Time Coolant Leak

The downside of that idea is that you also need a combustion problem for it to work. If the engine is still running properly there should be almost no unburned HC to be detected. There also is an HC detection kit available for testing the coolant system. Disconnect the spark plugs one cylinder at a time during the test to get the unburned HC.

Pressure testing the cylinders can also be an effective method.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Stuart MacMillan Sent: Monday, October 01, 2012 9:10 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: One Time Coolant Leak

If all else fails, the definitive test for a blown head is sniffing the coolant bottle with an emissions tester. Any HC sniffed. . . well, you know the drill.

Good luck!

Stuart, BTDT

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Rocket J Squirrel Sent: Monday, October 01, 2012 9:37 AM To: vanagon@GERRY.VANAGON.COM Subject: One Time Coolant Leak

I'll keep this short. Scout's honor.

On Friday my son and I drove to a trailhead for a weekend hike. The last 8 miles of road are washboardy, gravel, and steep uphill in places (rear wheels juddering on the gravel). When we arrived I noticed a small puddle under the rear of the van. I took a look at the refill tank (behind the licence plate) and the coolant level was up to the lower edge of the filler cap, and the outside of the tank was wet. It was a cool morning and at no time did the engine get hot. I've driven this road before, and rougher ones, with no incident.

I didn't look any further into the situation, we wanted to hit the trail and whatever had happened could wait until we returned.

On return I was not happy to see that the puddle was still visible, but maybe coolant doesn't evaporate clean like water. I worried

The refill tank was bone dry. The expansion tank was completely full, and it looks like just plain coolant.

We filled the refill tank to the "max" line with clean water (about a liter) and drove off.

We stopped several times on the 130 mile trip home to check the level in the refill tank and due to the warm engine, it was higher, about 1/3rd up the filler cap. There were no leaks. When I got home, the level was still 1/3rd up the fill cap.

This morning, the van cold, the coolant is back to the "max" line.

I was worrying about a head gasket leak or something pressurizing the cooling system.

But now I think that the more likely explanation might be that the cap was a little loose and when the coolant expanded it drooled out of the refill tank. I'm not convinced, though, since the last time I did anything with that cap was back in April and I've driven a couple thousand miles since then, on equally rough roads.

Given this information, anyone care to offer another theory about what might have happened?

-- Jack "Rocket j Squirrel" Elliott 1984 Westfalia, auto trans, Bend, Ore.


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