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Date:         Wed, 17 Oct 2012 11:56:32 -0700
Reply-To:     Stuart MacMillan <stuartmacm@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stuart MacMillan <stuartmacm@GMAIL.COM>
Subject:      Re: fuel tank vent lines
Comments: To: neil n <musomuso@gmail.com>
In-Reply-To:  <CAB2RwfgkyK2LkucFmWfJ4LirikMRgJUuyt=FXupCBdiweVZiYA@mail.gmail.com>
Content-Type: text/plain; charset="iso-8859-1"

If the fill tube grommet is in good shape, pulling out the tube shouldn’t hurt it. Heat up the hard plastic vent line gently for removal if necessary. I cleaned it up and sprayed a little silicone spray on it for insertion, as I did with the other fittings. It’s such a PITA job I just replaced everything with Van Café’s kit, which included a rubber slip over fitting for the vent tube. Do it once is my MO now, and I had to replace the tank too since it was crushed from high centering.

Stuart

’85 Westy

From: neil n [mailto:musomuso@gmail.com] Sent: Wednesday, October 17, 2012 10:51 AM To: Stuart MacMillan Cc: vanagon@gerry.vanagon.com Subject: Re: fuel tank vent lines

I ended up pushing new hoses on w/o clamps. AFAIK, the 4 tank seals are ok. No leaks..... so far.

I will echo this: the hose to passenger side tank nipple is a you-know-what to get at. Mine had a crimp clamp holding it on. (the only clamp seen on all 4 hoses!)

A mechanics mirror, penetrating fluid, and mega cursing were deployed. Most useful tool: mechanics "pick" to pull clamp and hose off.

I have large hands. The abrasion cut on top of my RH took some time to heal!

I don't know if this would compromise the grommet or risk damage to the pipe (I've seen these repaired at elbow) but removing the fill neck vent line may allow more room.

Dropping the tank makes more sense, but doesn't one risk disturbing the fill neck grommet seal? i.e. can the fill neck be pulled, installed w/o replacing that expensive grommet?

Neil.

On Wed, Oct 17, 2012 at 9:13 AM, Stuart MacMillan <stuartmacm@gmail.com> wrote:

You can drop the tank down from the rear on a floor jack a few inches, letting the front flange hang on the cross member for better access. Often it’s the large crossover pipe seals that leak, and you can’t do them without lowering the tank.

Clamps are not needed, the hoses are a tight fit and the tank is not under pressure since it is vented though the charcoal canister. Make sure that isn’t plugged!

-- Neil n

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