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Date:         Mon, 26 Nov 2012 11:48:16 -0800
Reply-To:     neil n <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil n <musomuso@GMAIL.COM>
Subject:      Re: New owner questions
In-Reply-To:  <50B19C04.6060509@gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

When I did the fuel hoses on my 2.1, since I rerouted the hoses somewhat, and after much internal debate, I chose not to reuse the existing (and in poor condition) OEM sleeves. Instead I cut off good sections of the OEM sleeves using them to protect the hoses at certain spots.

I cable strapped the hoses to the intake runners (a la the tencentlife rebuild) but put split sections of left over hose between the cable strap and hose. Likely overkill, but to my mind, this spreads out the pressure of the cable strap *a little* and provides a smoother point of contact. I'm NOT saying that using cable straps alone is bad! This was just a preference of mine.

I mention all this as I've seen discussion on whether or not one should reuse the sleeves. Some have experienced oozing issues possibly due to the newer type gas fuel blends used and/or poor quality new hose. In my case, the sleeves were pretty badly heat damaged and in certain spots, wouldn't even fit over the new hose! My take on why VW sleeved the hoses was to protect them from chafing and possibly from "contact" heat from the engine block. The latter being one reason I rerouted the hoses (keep them above and away from the engine block)

Please bear in mind that I'm a "shade tree" type at best and not an expert. YMMV. :^)

I used 5/16" Gates Ethanol blend rated hose and proper fuel injection type clamps. This hose "meets SAE 30R9 requirements & CARB CU-06-002 for low permeation."

Neil.

On Sat, Nov 24, 2012 at 8:18 PM, JRodgers <jrodgers113@gmail.com> wrote:

> ..... Last week while > doing work with the engine running, I'm standing there and a fuel leak > happened in front of my eyes. And I can tell you something - at a fuel > pressure of 30 psi - all it takes is a tiny leak to pump a huge amount > of fuel all over everywhere. It was a chafed point that I missed, and > had rubbed a hole that chose just that moment to fail.

-- Neil n

65 kb image Myford Ready For Assembly http://tinyurl.com/64sx4rp

'88 Slate Blue Westy to be named.

'81 VanaJetta 2.0 "Jaco" http://tubaneil.googlepages.com/

Vanagon VAG Gas I4/VR Swap Google Group:

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines


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