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Date:         Tue, 11 Dec 2012 19:39:33 -0700
Reply-To:     Karl Wolz <wolzphoto@Q.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Karl Wolz <wolzphoto@Q.COM>
Subject:      Re: Is it open-cell foam if it doesn't say closed-cell? (heater
              flap material)
Comments: To: David Beierl <dbeierl@ATTGLOBAL.NET>
In-Reply-To:  <50c76189.b25f340a.5a28.7f55@mx.google.com>
Content-Type: text/plain; charset="us-ascii"

That would most likely have been me. I tried a few different options with limited success. The U-Haul Dish Pack stuff worked pretty well (it's been in there for about ten years now. I recall trimming it a few times before I got the seal and feel I was looking for.

BTW, the original foam was soft, compliant, quite friable. It also was not two dimensional. The center was only a couple or three mm thick, but there was a bead around the edge that was maybe 4-5mm.

Karl Wolz

|-----Original Message----- |From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] |On Behalf Of David Beierl |Sent: Tuesday, December 11, 2012 9:38 AM |To: vanagon@GERRY.VANAGON.COM |Subject: Re: Is it open-cell foam if it doesn't say |closed-cell? (heater flap material) | |At 11:21 PM 12/10/2012, Mike South wrote: |>Synthesizing these comments with what I read in the archive, I think |>the softer stuff is preferable because you don't want too |much friction |>or they will be hard to close. One message in particular speculated |>that for the ones that blow down, they are activated by differential |>force of air flow or something like that, and possibly won't even be |>able to function with something on there that's too stiff. | |All the flaps need soft (compliant) foam. The free-swinging |ones IMO don't need any at all; the original stuff was |extremely thin and may be hard to duplicate. There is a tiny |loss of fan efficiency from them not sealing tight, but I did |not experience any whistling resulting from them not having |new foam on them. They do make a slightly louder clack if you |suddenly turn the fan from off to full, but to me that just |makes it easier to verify that they're working correctly. |OTOH to the extent they fail to close properly the fan |operation will be seriously compromised or rendered null. The |other flaps only need seals to stop airflow from their |respective outlets and to prevent whistling at small openings. | I think both those functions are important. | |The issue with compliance isn't friction but compressibility: |if the foam is thick the flaps have to compress it near the |hinges in order to get the outer edge to make contact at all. | |Someone mentioned thin closed-cell polyethylene packing foam |-- I've used that (probably doubled) at least once with good results. | |Yours, |David |----- |No virus found in this message. |Checked by AVG - www.avg.com |Version: 2012.0.2221 / Virus Database: 2634/5451 - Release |Date: 12/11/12


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