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Date:         Sun, 20 Jan 2013 11:54:58 -0800
Reply-To:     Don Hanson <dhanson928@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Don Hanson <dhanson928@GMAIL.COM>
Subject:      Re: Jetta Conversion Observations
Comments: To: george jannini <georgejoann@gmail.com>
In-Reply-To:  <CA+So780vtu7AZ4-=N0jzEVmEUVYcQaWNFGxrursYZry45k8G5A@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

I'd say similar about mine, nothing to brag about, but minor things are more to my liking than say a stock motor might be.

Mine is almost like George's..2.0l ('93).ABA with a 1.8liter head and digifant, set in the van like the diesels were, but I have normal VW engine mounts and I also have the diesel tranny and bellhousing. I've also done a custom exhaust system using information gleaned from some of the inline Tuners who've hotrodded the inlines. I also put in a mild performance camshaft, so I probably have maybe 20hp more, and the 5 speed tranny gearing lets me keep in the sweet spot pretty easily. I also like the very low 1st gear for rough terrain and low traction situations.

I kept my steel wheels too. Best gas mileage I've seen is ~26....normally I see between 20 and 23... Parts are cheap and available and seldom needed for this configuration...Haven't done much to this motor since I swapped in the 2.0 liter block about 50k miles ago now. I have no vibration...dunno where that comes from, though the inline is not as 'sedate' sounding as the WBX, I guess..

When I was considering a Vanagon I never heard anyone brag about an inline powered one. Never heard much at all about them, other than how people didn't like the Tiico ones. Everyone I talked to about them just drives em, doesn't much discuss them....except me, I kinda rap about mine a lot online, I guess.

Don Hanson

On Sun, Jan 20, 2013 at 9:34 AM, george jannini <georgejoann@gmail.com>wrote:

> >> let's hear about your jetta conversion.. << > > There is not much, really, to brag about, just minor things. Like I > don't worry about cylinder heads exploding, or doing frequent water pump > changes miles from home (twice!) or NLA boxer bits. The engine can pull a > hill at 5,000 rpm if it has to, and driven conservatively, one should > expect to get 20 mpg overall. My best mileage figger was 24 something on > rural 2 lane at 55 mph. > > The engine is a nearly stock ABA 2 liter block and 1.8 liter head, with > Digifant brain. Advertised numbers are 115 hp @ 5400 rpm and 122 lb/ft > maximum torque @ 3200 rpm. The peak figures aren't all that different than > for a 2.1 liter boxer - 90hp and 117lb/ft tops Gearing is stock, tires > slightly oversize 195/14, plain ol' steel wheels. > > Engine mounting angle is stock VW and it's "floating" on Mercedes 190 > motor mounts, an extra expense which didn't really change vibration much, > if I remember correctly. He'll buzz and thrash pretty good pulling high > RPMs, (a fair amount of intake noise also) but from idle to way past 4,000 > rpm, noise and vibration aren't a bother, although after 12 years I can > still recall WBX smoooth. > > Geo/ATL >


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