Date:         Fri, 15 Mar 2013 22:54:33 -0700
Reply-To:     neil n <musomuso@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         neil n <musomuso@GMAIL.COM>
Subject:      Re: #8 Wire Terminal Crimp w/DIY Tools. Pass or fail? PICS
Comments: To: David Beierl <dbeierl@attglobal.net>
In-Reply-To:  <514405cb.aab0340a.6583.5eb5SMTPIN_ADDED_MISSING@mx.google.com>
Content-Type: text/plain; charset=ISO-8859-1

Thanks for the input and tips David.

Short story: went to marine shop. Owner eyeballed nuts I brought for
lug ID reference. He grabbed 3/8" lugs. They seemed too big; should
have said something as they were. Back to the marine store I go.
Possible silver lining: with any luck, the cute woman, (customer) who
is doing an entire re-wired on her boat, may be back for more parts.

The giant crimper I used at the store brought the lug (collar?)
material all 'round the wire as it should be.

The lug I show was supplied by another vendor. It didn't feel loose
per se, but certainly my "crimping" left a gap (subsequently filled
with solder)

I ground the chisel point flat to a ~ 1/16" face then slightly rounded
shoulders and corners.

Neil.



On Fri, Mar 15, 2013 at 10:40 PM, David Beierl <dbeierl@attglobal.net> wrote:
> At 10:26 PM 3/14/2013, neil n wrote:
>>
>> Punch isn't centered, wires slightly exposed, but all is twice shrink
>> wrapped and will be tapped.
>
>
> I'm dubious.  The terminal looks very large for the wire.  However if you've
> got a decent solder joint with good strain relief I imagine it will be ok in
> practice.  As a crimp alone I wouldn't trust it because the terminal is too
> big (so instead of squeezing the wire together it lets it flatten out).
>
> I also question using a sharp-edged chisel to make the crimp.  I think it
> should have a circular-section nose so that it deforms the copper and
> doesn't tend to cut it.
>
> Yours,
> David



--
Neil n

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