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Date:         Mon, 8 Apr 2013 12:27:49 -0700
Reply-To:     Stuart MacMillan <stuartmacm@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stuart MacMillan <stuartmacm@GMAIL.COM>
Subject:      Re: Heater fan CHIRP!
Comments: To: David Beierl <dbeierl@ATTGLOBAL.NET>
In-Reply-To:  <vanagon%2013040814314147@GERRY.VANAGON.COM>
Content-Type: text/plain; charset="us-ascii"

I can't find Karl's original post anywhere, but I found enough comments and pics in the Samba thread to figure it out. Worth a try. Thanks for the info everyone!

Stuart

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of David Beierl Sent: Monday, April 08, 2013 11:31 AM To: vanagon@GERRY.VANAGON.COM Subject: Re: Heater fan CHIRP!

At 01:52 PM 4/8/2013, Stuart MacMillan wrote: >It's so loud and high pitched that it's painful to use the blower, even >with my reduced hearing. But, as I continue to, it's becoming less >frequent. Do these things ever fix themselves? It's probably dry >bearing or worn commutator/brushes, but with only 140k on it (an '85) >it doesn't seem like it should be worn out since my '84 worked fine for 20 years and 225k.

It's screaming in pain, man! Yes, it's a dry bearing, and it can only get worse as you run it (but maybe better as the weather warms up). The only proper fix is to pull it and either properly lubricate or replace the blower, but you may be able to stretch it out for a long time using Karl Mullendore's trick of drilling a hole (or as I did, two holes together, one to sight through) in the front sheet metal so you can squirt TriFlow or some other high quality lube onto the rear motor bearing which is the one that takes the brunt of it. Search theSamba for the Mullendore Port, look in our archives for my posts on how to disassemble and lube the blower (assuming you haven't wrecked the bearing by running it too long), and look in picasaweb.google.com/dbeierl/ for photos of the blower motor internals showing what needs lubing.

If you're going to replace the blower, which is certainly the conventional wisdom, be advised that Meyle blowers have been reported to be very noisy on speeds one, two, or both. I used one to replace the toasted motor shown in my photos and certainly would never again, although the user said she didn't care.

Dennis Haynes is a strong advocate of always replace. The several seized motors I've rejuvenated, however, have had very little commutator and brush wear, and simply needed freeing up and re-lubing, and all worked fine for years after. This is not a painless process however as you'll see if you read my description of it. Disassembly and reassembly of the blower must be done correctly or you'll wreck it.

Yours, David


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