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Date:         Fri, 19 Apr 2013 20:57:03 -0400
Reply-To:     David Beierl <dbeierl@ATTGLOBAL.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Beierl <dbeierl@ATTGLOBAL.NET>
Subject:      Re: Coolant
Comments: To: tina canny <tcannytlc@YAHOO.COM>
In-Reply-To:  <1366415478.5898.BPMail_high_carrier@web120201.mail.ne1.yah
              oo.com>
Content-Type: text/plain; charset="us-ascii"; format=flowed

At 07:51 PM 4/19/2013, tina canny wrote: >Hello Guys > I have a 85 vanagon gl. I had my coolant light go on with the > needle reaching the top line. I see no leaks. Coolant bottle in van was empty. > I bought vw coolant and filled it to max I had the same thing > happen for a minute or so then it went out. Could this be that the > coolant was circulating in the engine...causing the light to come > on again. No problems since. >Thanks for any in sight >Tina

Hi Tina,

Lessee...our two main weapons. Surprise, fear, and fanatical devotion to the Pope, our *three* main weapons...

First, the low-coolant detector is located in the pressure bottle under the engine hatch, not the overflow bottle that you can see behind the license plate. The pressure bottle normally operates completely full, no air space at all; and the alarm will come on when it gets down to the MIN mark on the side, two-and-some inches down.

Second, the system will only suck coolant back from the overflow bottle as the engine cools down after being at full operating temperature long enough to purge some air/vapor from the pressure bottle.

Third, fill the pressure bottle to the top with the system cold, and fill the overflow bottle. Then keep refilling the overflow bottle over the next several hot-cold cycles until the level stops going down.

Fourth, it sounds as though you have the old-type coolant-level control module that also causes the gauge to read HOT. It's located on the left-side cabin wall forward and above the fuse/relay panel, and it is twice as tall as it is wide, has 42 or 43 painted on it. You should replace it with the newer short module (cube-shaped) which can set off the warning blinker without also making the needle rise appreciably. Then you will be able to distinguish between an overheat warning and a low-coolant warning.

Finally (for now), any time *any* of the three warning lights (ALT, OIL, HOT) lights up when you're running down the road, you really need to stop right then, open up the hatch and determine what's going on before proceeding farther. No engine tolerates running without oil pressure, and this engine is not tolerant of overheating.

OIL - stop right away. If you don't have a pressure gauge installed it's not safe to drive even a short distance without diagnosing the problem. This likely means towing the vehicle unless you can diagnose a sender or wiring problem on site. That will hurt, but it will hurt worse if you drive it just a short way home and then need a new engine. We've heard too many sad stories here, and they all start with "It was only half a mile to X, so I..."

HOT - stop right away. If it's too hot it has to cool off, and if you have a fast coolant leak you can't drive it without damaging it. See above about sad stories. If you have a slow leak you can drive to where you can fill it, and with a medium leak you may be able to limp along a mile or two at a time by stopping to fill the bottle when the light comes on, until you run out of spare coolant.

ALT - stop right away. If the alternator belt has broken, your water pump won't work and you can't drive it without overheating (and it very likely ripped out your dipstick assembly as well). See above about sad stories. If the belt is not broken, then you can drive for quite a distance if your battery is in good shape and you don't run blowers and such unnecessarily.

Yours, David


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