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Date:         Tue, 30 Apr 2013 22:06:23 -0400
Reply-To:     Dennis Haynes <d23haynes57@HOTMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <d23haynes57@HOTMAIL.COM>
Subject:      Re: coolant overflow fears and thoughts
Comments: To: Tom Carchrae <tom@CARCHRAE.NET>
In-Reply-To:  <CAFNeVpES4FfPDB7A-rb0VUZGUui-Eid+CunZwvL8KquJdict-g@mail.gmail.com>
Content-Type: text/plain; charset="US-ASCII"

Coolant system-cap pressure testers are readily available. You will need an adapter for the VW cap. Yes quality is all over the place and I have even seen some bad ones from the dealer.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Tom Carchrae Sent: Monday, April 29, 2013 12:52 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: coolant overflow fears and thoughts

Roger: Yeah, I want to build a tester gizmo. I also have a PSI gauge that I was thinking of plumbing into the cooling system - I have not gotten around to it though!.... how did you build yours? I was thinking the best design would be an old expansion tank and a bike pump.

Larry: I've only done the cursor blowing through the cap. I know it holds pressure (loosened it while warm!), and I know it can let fluid/air in/out.

Yes, pressure caps are cheap, but the rest of your cooling system + radiators, etc are not. I think a cap tester is a good preventative investment. The quality of caps seems all over the place.

On Mon, Apr 29, 2013 at 9:32 AM, Roger Barkley <rvbarkley4347@gmail.com>wrote:

> > New pressure caps can be bad. I was suspect of my old one so ordered a > new one from GoWesty and installed. Thought I would test the old one > so I built a gizmo to test. It tested fine, just for kicks I tested > the new one.....it didn't start to bleed off untill nearly 30 #'s ! > Returned it and put the old one back on. Also went through two "new" > front heater valves that leaked after only a month or two. Went to VW > for the third one, two years and its still good. Moral.....be suspect of new parts... > > Roger B. > > From: Tom Carchrae <tom@CARCHRAE.NET> > Subject: Re: coolant overflow fears and thoughts > > @Bill - I've blown through that pipe, it is not blocked. In fact, I > used it to drain the extra coolant out of the bottle. I wonder about > it being air tight though, although I've seen no leaks. > > @Dennis - Thanks. I've been tempted to build a cap tester just to > confirm my theory on that cap holding too much pressure. I ended up > replacing bleeder valve assembly, radiator, and at least one hose > after that had happened. The only other thing I can think of that may > have caused the pressure problems was a badly routed front heater > bypass job (the heater hose may have been pinched behind spare tire). > > I have done the combustion gas sniffer test, and it came out ok. I > guess I should have a compression and/or leak down test done again and > see if that shows any signs. As you alluded, I suspect it may only be > failing when driving/under load. > > Any other ideas to confirm the issue before tearing the engine apart > or replacing... :/ >


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