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Date:         Thu, 9 May 2013 10:08:11 -0700
Reply-To:     Tom Carchrae <carchrae@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Tom Carchrae <carchrae@GMAIL.COM>
Subject:      Re: coolant overflow fears and thoughts
Comments: To: Larry Alofs <lalofs@gmail.com>
Comments: cc: Tom Carchrae <tom@carchrae.net>
In-Reply-To:  <CA+r=JhpmE8jvy93M6jJa_M2WnR7+kHdMrwONe+pBHbMj48jNMg@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Thanks Larry!

Sadly, when I checked my van the other day after going up a somewhat serious hill and I saw some small amount of bubbling in the tank behind the license plate when it was idling - so I suspect there are combustion gasses coming through. :/ I'd like to do the sniffer test again. Is there any chance this could be coming from anything natural - eg, like steam/water vapour from the coolant? Engine was probably on for about 15 minutes in total - warm enough to get up to full operating temperature, but not for any length of time.

I'm torn on what to do. I really don't have the time on my hands to do a full engine removal and disassembly ala http://www.thesamba.com/vw/forum/viewtopic.php?t=286798 - so do I keep driving it gently with this knowledge and wait until it gets so bad the engine overheats?... I suspect it'll get worse over time and force me to fix it.

Tom

On 13-05-08 03:00 PM, Larry Alofs wrote: > Tom, > If you (or anyone else) would like to make an adapter to test > pressure caps, get this fitting from Stant: > > http://www.amazon.com/Stant-12017-Threaded-Radiator-Cooling/dp/B000CKTJYG > > Or search for Stant 12017 > > Its two male ends let you attach the cap under test to another old cap > that has had the valves removed. Then you just need a way of applying > and measuring pressure. > > Larry A. > finally found the box with that stuff in it > > > > On Mon, Apr 29, 2013 at 12:51 PM, Tom Carchrae <tom@carchrae.net > <mailto:tom@carchrae.net>> wrote: > > Roger: Yeah, I want to build a tester gizmo. I also have a PSI > guage that > I was thinking of plumbing into the cooling system - I have not gotten > around to it though!.... how did you build yours? I was thinking > the best > design would be an old expansion tank and a bike pump. > > Larry: I've only done the cursor blowing through the cap. I know > it holds > pressure (loosened it while warm!), and I know it can let > fluid/air in/out. > > > Yes, pressure caps are cheap, but the rest of your cooling system + > radiators, etc are not. I think a cap tester is a good preventative > investment. The quality of caps seems all over the place. > > > > > On Mon, Apr 29, 2013 at 9:32 AM, Roger Barkley > <rvbarkley4347@gmail.com <mailto:rvbarkley4347@gmail.com>>wrote: > > > > > New pressure caps can be bad. I was suspect of my old one so > ordered a new > > one from GoWesty and installed. Thought I would test the old one > so I built > > a gizmo to test. It tested fine, just for kicks I tested the new > one.....it > > didn't start to bleed off untill nearly 30 #'s ! Returned it > and put the > > old one back on. Also went through two "new" front heater valves > that > > leaked after only a month or two. Went to VW for the third one, > two years > > and its still good. Moral.....be suspect of new parts... > > > > Roger B. > > > > From: Tom Carchrae <tom@CARCHRAE.NET <mailto:tom@CARCHRAE.NET>> > > Subject: Re: coolant overflow fears and thoughts > > > > @Bill - I've blown through that pipe, it is not blocked. In > fact, I used > > it to drain the extra coolant out of the bottle. I wonder about > it being > > air tight though, although I've seen no leaks. > > > > @Dennis - Thanks. I've been tempted to build a cap tester just > to confirm > > my theory on that cap holding too much pressure. I ended up > replacing > > bleeder valve assembly, radiator, and at least one hose after > that had > > happened. The only other thing I can think of that may have > caused the > > pressure problems was a badly routed front heater bypass job > (the heater > > hose may have been pinched behind spare tire). > > > > I have done the combustion gas sniffer test, and it came out ok. > I guess I > > should have a compression and/or leakdown test done again and > see if that > > shows any signs. As you alluded, I suspect it may only be > failing when > > driving/under load. > > > > Any other ideas to confirm the issue before tearing the engine > apart or > > replacing... :/ > > > >


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