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Date:         Mon, 22 Jul 2013 22:00:51 -0400
Reply-To:     David Clarkson <dvdclarksn@AOL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Clarkson <dvdclarksn@AOL.COM>
Subject:      headlights with relay setup are inop: Fixed!
Comments: To: OlRivrRat@comcast.net
In-Reply-To:  <14D91CB9-93A4-4498-9FD3-AD444A0C91FF@comcast.net>
Content-Type: text/plain; charset="us-ascii"; format=flowed

The power, as I checked it, was intermittently going on and off perhaps as I was moving wires. I found what somehow amounted to be a second 30 amp fuse inline that had not exactly blown but got real close as in partially melted. There were a few connections at the relays that had some exposure that probably grounded out on something. I had tried to permanently mount the relays as someone had described but had some clearance problems with the column covers. Wrapped the connections up in some electrical tape until I can get some better insulated connections that I have used on some of the other relay connections. All is well after removing a section of the wiring and the second fuse. Not real happy with the crappy alignment after I replaced the front upper control arm bushings and installed some Gowesty springs all the way around-much different from stock but I think with some strut adjustment they will be quite nice. Steering wheel is cocked to the right about 30 deg. and it's pulling to the left a bit. Dang trying to get on the road for FloydFest! Got the state inspection sticker at least and have made better some of the connections with solder and better insulation. Back to get the alignment rechecked. The right front wheel has obvious serious negative camber and I wonder if a bolt wasn't exactly as tight as it should have been (54 ft./lbs.?)

David Clarkson

-----Original Message----- From: OlRivrRat <OlRivrRat@comcast.net> To: David Clarkson <dvdclarksn@AOL.COM> Cc: vanagon <vanagon@GERRY.VANAGON.COM> Sent: Mon, Jul 22, 2013 11:56 am Subject: Re: headlights with relay setup are inop

David

I would doubt that it is the Relays but to be sure just use a Jumper to Bypass them ~ I might start by checking to see if I had +12v to the Relays & Continuity from the Relays to ground ~ 1 of those 2 has to be missing & once you know which then just follow that path until you find the break.

By the way ~ To my knowledge there is no Dimmer in the HeadLightCircuit - There is a High/Low BeamSwitch ~ Is hat what you guys a referring to?

ORR ~ DeanB

On 21 Jul , 2013, at 1:06 PM, David Clarkson wrote:

> My vehicle (1990 Westfalia) went in for state safety inspection and > the headlights suddenly were not working. I wired up a setup that > has worked well with the standard automotive relays as has been done > many times by others using the standard wiring plan. I checked all > the wiring and had good grounds and power to each of the relays. I > had a spare headlight switch and tried that and nothing changed. All > fuses are good also. The parking lights come on and the dash lights > work okay. I can see where the wiring got hot at the relays where an > unisulated portion may have grounded on something. Since both lights > are out on hi and low beams I am thinking that maybe the dimmer > switch got fried. Is there an easy way to test this or does anyone > else have any suggestions? I think it highly unlikely that both > relays would fail together. Thanks listees. > > David Clarkson


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