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Date:         Mon, 23 Dec 2013 14:31:20 -0800
Reply-To:     Jim Arnott <jrasite@EONI.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Jim Arnott <jrasite@EONI.COM>
Subject:      Re: Engine woes -  what to do?
Comments: To: Jeff Stewart <fonman4277@COMCAST.NET>
In-Reply-To:  <528spqakk1ic8rh57llkepoa.1387833561583@email.android.com>
Content-Type: text/plain; format=flowed; charset="utf-8"; reply-type=original

Here's what I did.

Reseal the motor. Drive it. Start collecting inline parts.

When you have a substantial percentage of the parts to make the conversion, get started. (It will take WAY longer than you expect. A year in my case.)

Remember to take the vitals of the waterboxer before you pull it. Video is a good selling point. Having that available easily doubled the amount I sold the motor for.

I collected parts for about 4 years before I pulled the trigger. I had: Engine mounts, bell housing, cooling hoses, a low mileage motor and a couple wiring harnesses and most importantly, the help of a couple friends that were way more familiar than I as to how this was going to happen.

Look at ABA lower end with a counterflow head. Digifant EMS. It is the simplest solution that fits under the engine cover. I have an Adventurewagen, so encroachment into the passenger compartment was no big deal. Hence, I decided to stay with cross flow head and the Motronic EMS that came with the ABA motor. Counterflow & digifant would have shortened the development time about 9 months as it was the wiring that was the largest stumbling block (and it will fit under the lid.) Mating the '97 OBD 2 EMS to an '84 Vanagon was a challenge.

Cost? By the time I sold the removed waterboxer stuff, my cost was under $500. A lot of dollars changed hands, but the net cost was under $500.

Spares? I have a less than 90k motor sitting on a pallet waiting for when I wear this one out. $200. Changing it will be a plug n play operation. I figure about 6 hours between drive in and drive out. And if I choose, I can freshen it at my convenience.

Worth it? 17 mpg up to 21 mpg. I can run down the Columbia River Gorge at 70 mph if I so desire. I can climb the 7% grade between Pendleton and La Grande, OR at 65 mph in third if I'm in a hurry. Fully loaded.

I smile every time I step on the loud pedal. 9 months later. I still smile.

Worth every penny. Worth every minute it took. And it's all still Volkswagen.

Jim

-----Original Message----- From: Jeff Stewart Sent: Monday, December 23, 2013 1:19 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: [VANAGON] Engine woes - what to do?

Todd, I'm facing the exact same situation. My 85 weekender with about a hundred sixty five thousand miles is leaking coolant from the right head . I too am agonizing over rebuild, engine swap, and if so which one? They all seem to have their pros and cons, I've been leaning towards an inline VW 4 cylinder, but everything I read says 93 or earlier engine, which means they are going to have high mileage, and is it really worth the effort?

Todd Last <rubatoguy@COMCAST.NET> wrote:

<snip> >I was wondering if I could get opinions on the best course of action in >this situation, not wanting to spend tens of thousands of dollars. Would >list memebers give me their 2 cents worth and if possible, what the >aproximate costs for the various solutions range from? I'm not sure if it >makes more sence to just install new heads and hope for the best, or go >full bore and swap the engine.


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