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Date:         Sat, 25 Jan 2014 12:40:33 -0500
Reply-To:     Derek Drew <derekdrew@DEREKMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Derek Drew <derekdrew@DEREKMAIL.COM>
Subject:      About VW Electrical Terminals and Connectors
Content-Type: text/plain; charset="us-ascii"; format=flowed

This is a cross post of something I just put onto Samba after somebody was posting about terminals.

The posts I made were about the VW terminals, my favorite VW terminal crimpers from Wurth (055810 or tool number 055813) , and about terminals in general, here: http://www.thesamba.com/vw/forum/viewtopic.php?t=410934&start=380

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The mother of all Terminal pages (for us) to consult is Richard Atwell's, and as of right now, the page is here: http://www.ratwell.com/technical/Terminals.html Hopefully it will still be there a good 20 years from now when you are reading this. What he says, and what I have found to be sometimes true, is that the best place to buy some of the VW terminals is at Digikey and its brothers and sisters (Newark, Mouser, etc.) that sell Tyco parts (the manufacturer of many of the terminals). You can also find many of the terminals at Wurth and my guess is that Wurth may be better at doing smaller orders and also many terminals that are not available on Digikey or the big sites. Atwell identifies some of the terminals that require many hundreds of terminals / connectors as a minimum order, and for those especially, I would try the Wurth connectors.

What is frustrating is that the Wurth connectors are not easily indexed to the VW part numbers, and VW was not always that great about identifying the part numbers of its connectors in the first place.

In any case, the Wurth connector catalog is really great, but for some reason, it took me years to figure out how to find some of the terminals on there. So as a convenience to you, I am reproducing in this email/post a lot of the terminal information that I have so it is in one place.

You can see a sample of what the Wurth pages looks like below, but that is only one screen shot to give you an idea what the page looks like. You would want to load the actual DOC document to show the connectors because the document is about 10 pages long. Moreover, you will want to be able to select just the part numbers if you are going to try to order anything from Wurth, and the part numbers will only copy and paste out of text, not the image below. I am not exactly shure how to force Wurth to show you the terminals with the clarity that they are reproduced with in this file.

I have put the document online in a Google Drive folder where you can grab it. To get the document, you might have to be logged in to Google with a google account, or maybe you don't, I don't really know. You might also have to be using Google's Chrome web browser. If you are reading this, really, you should have a Google account anyway. I tested it and it seems that you can load the document from here regardless of how you load it: https://googledrive.com/host/0B8sxgRMrur9XM2tCRDJUZDVZcUU/About_VW_Electrical_Terminals.doc If that doesn't work very well, maybe you could get somewhere with this link: https://drive.google.com/a/derekmail.com/?tab=Xo#folders/0B8sxgRMrur9XM2tCRDJUZDVZcUU which includes a few other unrelated files.

You can make guesses at the VW part numbers by looking at the VW electrical parts microfiche or in ETKA (EKTA) if you go to the electrical parts section. Unfortunately, VW has chosen to discontinue many of the connectors themselves and instead these days sells most of them only as connected to *wire*! That makes them prohibitively expensive to buy from VW. There is also a Tech Talk (Tek Talk?) and VW Service Circular issued in about 1989 or so to the dealers about the terminals that would be interesting for me to post someday.

_______________________________________________ Derek Drew Washington DC / New York derekdrew@derekmail.com Email is best normally but... PHONE: 202-966-7907 (Call the number at left normally) (alt/cell for diligent calling only): 703-408-1532


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