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Date:         Fri, 14 Feb 2014 14:43:31 -0600
Reply-To:     Ralph Meyermann <ralphmeyermann@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Ralph Meyermann <ralphmeyermann@GMAIL.COM>
Subject:      Re: 1.6 L Diesel Pump
Comments: To: Dana Mueller <dmueller@wack.com>
In-Reply-To:  <CAAkfEzRD8OYrnrx7zFqQ0BO35_9RYwkkdbzr=E21edkbNOH2VA@mail.gmail.com>
Content-Type: text/plain; charset=ISO-8859-1

I have done a bunch of miscellaneous automatic repairs as well as rebuilding a few engines, I am still gun shy about getting deep into an injection pump. I would pull the pump and diesel shop to do it. I have heard many good things about Giles at performance diesel. I am planning on sending my pump there for a rebuild/tune to my Westy next winter, due to other upgrades currently absorbing my extra funds.

Velma 82 1.9L AAZ td westy On Feb 14, 2014 2:31 PM, "Dana Mueller" <dmueller@wack.com> wrote:

> Here's a quick update; upon further investigation, the diesel pump it > leaking from the top. So, the big question is - how hard is it to rebuild > with a kit versus springing for a remanufactured / rebuilt pump? > > Again, thanks in advance, > -dm > > > On Tue, Jan 28, 2014 at 12:17 PM, ralph meyermann < > ralphmeyermann@gmail.com> wrote: > >> The previous responses are how I replaced mine. Make sure you clean all >> debris from around the area before disassembling and making sure it stays >> clean as well as drizzle clean diesel fuel around the O ring area upon >> reassembly for a light lubricant. I was hesitant at first but being on the >> road not having $300-400.00 and 3 days to spare I tackled it on my own. >> This list is a lifesaver of knowledge! >> >> Velma 82 1.9L AAZ td westy >> On Jan 28, 2014 1:30 PM, "Steve Cotsford" <cotsford@aol.com> wrote: >> >> > With the Bosch VE pump, it is possible to replace that big O-ring >> without >> > taking the pump apart but its not easy and everyone will tell you not to >> > attempt it. If you take the outlet block completely off, the innards >> of >> > the injector pump will fall out of place so the trick is to take two >> screws >> > out and with the other two loose but still in place fit a new O ring >> over >> > the screws. Then replace the two screws loosely that were out and >> remove >> > the other two. This will allow the new O ring to go into the right >> place >> > and then you can tighten up all 4 screws properly. Like I said, you >> have >> > to be very careful and confident and most people will call you crazy if >> you >> > attempt it. Its not necessary to mess with the outlet fittings >> etc. >> > They can stay tight on the block as the O-ring will easily go past >> them. >> > Other seals are much easier to replace. Kits of seals are available >> > online and not expensive. I got mine from a guy in Cummings near >> Atlanta >> > who advertises on Ebay. You will find write ups on google I have >> done >> > it twice on two VW D24T diesel engines so I know it can be done but you >> > "have been told its risky" and others will repeat the warning. If >> in >> > doubt get a specialist to do the job and pay the fairly expensive bill. >> > Steve >> > >> > On Jan 28, 2014, at 1:31 PM, Dana Mueller <dmueller@WACK.COM> wrote: >> > >> > > Thanks for the response Ralph. >> > > >> > > It's leaking on the injector line side. I understand it's the O ring, >> > > there are also springs, etc and you need to get the depth reset again. >> > > That's the part I'm a little concerned about. >> > > >> > > >> > > On Tue, Jan 28, 2014 at 10:15 AM, ralph meyermann >> > > <ralphmeyermann@gmail.com>wrote: >> > > >> > >> Is it leaking from the pulley side or the injector line side? One is >> > >> fairly simple the other is not. Mine was leaking like crazy on our >> first >> > >> trip and with help from this list and a $6.00 O ring gasket and an >> hours >> > >> time. >> > >> >> > >> Velma 82 1.9L AAZ td westy >> > >> On Jan 28, 2014 11:31 AM, "Dana Mueller" <dmueller@wack.com> wrote: >> > >> >> > >>> Hi Folks, >> > >>> >> > >>> Appears my Diesel Pump is leaking like crazy. Is there a pointer >> for >> > >>> either a rebuilt kit, new purchase or a place to send it? >> > >>> >> > >>> I'm in Seattle, WA. >> > >>> >> > >>> Thoughts please? Thanks in advance! >> > >>> >> > >>> -- >> > >>> -dm >> > >>> >> > >> >> > > >> > > >> > > -- >> > > -dm >> > >> > > > > -- > -dm >


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