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Date:         Mon, 19 Jan 2015 08:20:39 -0500
Reply-To:     Dennis Haynes <d23haynes57@HOTMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dennis Haynes <d23haynes57@HOTMAIL.COM>
Subject:      Re: Rear Trailing Arm Replacement Fun! Welding Aluminum with a
              MIG.
Comments: To: Alistair Bell <albell@SHAW.CA>
Content-Type: text/plain; charset="US-ASCII"

I prefer to use a spool gun for aluminum. The short distance eliminates the issues with the soft material fouling the liner. I just got a Millermatic 211. This welder can work off 110 or 220 and supports a spool gun. The auto set feature is a nice touch. So far it has been a he improvement over my old Century. The Hobarts at Northern tool are also great units at more reasonable pricing. I bought the Miller due to the Inverter technology.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Alistair Bell Sent: Sunday, January 18, 2015 5:47 PM To: vanagon@GERRY.VANAGON.COM Subject: Re: Rear Trailing Arm Replacement Fun!

Neil,

Over the Xmas holidays I worked on a spare set of trailing arms. I cut the pinch weld and welded in 1/8" thick plates to reinforce the area where the pinch seam was. This was to create more space between tire and trailing arm. I tig welded that with no problems. At the same time I decided to weld down the plate that the spring pad sits on. My thought was to seal up a rust prone area. That welding didn't go as smoothly. Even though I cleaned up the area well, there was some sort of material between the plate and the arm which bubbled and popped out during welding. I must have gone through at least half of a new tungsten, very frustrating. A mig gun would have been the ticket there, but our mig is set up and reserved for aluminum and I'd be in big trouble if I swapped in steel wire :).

This was a Xmas present for a friend. He had them powder coated (black) and I just saw them the other day after paint. For an old set of arms they turned out pretty nice.

Alistair

> On Jan 18, 2015, at 11:40 AM, Neil N <musomuso@GMAIL.COM> wrote: > > Thanks Dennis. Nice pics. > > From my POV as a relatively inexperienced weldor (MIG only so far), if > the rust hasn't progressed too far, I'm sure the metal gauge on the > arm provides a "forgiving" surface to weld to. > >> On 1/18/15, Dennis Haynes <d23haynes57@hotmail.com> wrote: >> Here is a link to some repair pictures. >> I have seen the springs fall out. Usually they get caught on the shock. >> >> https://onedrive.live.com/redir?resid=9B02084A888884A6!29541&authkey= >> !ANs6xPswP6x7Xyk&ithint=folder%2cjpg > > -- > Neil n > > Blog: Vanagons, Westfalia, general <http://tubaneil.blogspot.ca> > > 1988 Westy Images <https://picasaweb.google.com/musomuso/New1988Westy> > > 1981 Westfalia "Jaco" Images, technical > <http://tubaneil.googlepages.com/> > > Vanagon-Bus VAG Gas Engine Swap Group <http://tinyurl.com/khalbay>


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