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Date:         Mon, 26 Jan 2015 12:01:03 -0800
Reply-To:     Stuart MacMillan <stuartmacm@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Stuart MacMillan <stuartmacm@GMAIL.COM>
Subject:      Re: Tips on replacing Temp 2 sensor The easy way!
Comments: cc: Jim Felder <jim.felder@gmail.com>, Neil N <musomuso@gmail.com>,
          OlRivrRat <OlRivrRat@comcast.net>,
          Dennis Haynes <d23haynes57@hotmail.com>
In-Reply-To:  <BAY405-EAS379EFBBF3E04323E14CF7B5A0350@phx.gbl>
Content-Type: text/plain; charset="us-ascii"

Great tips, thanks all!

Unfortunately, there have been so many run problems with this van (he's been stranded twice) my son has no confidence in it, which is unfortunate, since I encouraged him to buy it. So, with these last two items I'll have replaced almost everything:

Starter (Go Westy gear reduction) Alternator Alternator wiring to starter (Go Westy kit) Grounds: Cleaned connections in engine compartment, replaced battery ground strap and checked transmission ground strap Fuel lines Fuel pump & filter Set throttle switch Cleaned throttle body Checked AFM resistance Checked for vacuum leaks Rebuilt injectors Replaced idle control module Capacitor fix in AFM New tune-up parts and set timing PO put in a GT rebuild AT, water pump, battery, and replaced the fuel tank vent lines and grommets.

Only thing left after O2 and Temp 2 is the idle control valve, which checks out as far as I can tell.

I'm hoping we can drive it around town for a few hundred miles and get he gets his confidence back with "everything new".

Stuart

-----Original Message----- From: Dennis Haynes [mailto:d23haynes57@hotmail.com] Sent: Monday, January 26, 2015 11:11 AM To: 'Stuart MacMillan'; vanagon@GERRY.VANAGON.COM Subject: RE: Tips on replacing Temp 2 sensor The easy way!

Engine cold Pinch hose or plug overflow vent on pressure cap. If air can't get in coolant won't flow out. Prep new sensor with O-ring. Remove clip. Quickly remove sensor, look for O-ring. Reach in and remove if stuck. Insert new sensor with O-ring. Insert clip. Remove plug/cap. Remove pressure cap. Top off coolant. Replace cap and connect hose.

Done. You should only loose a quart or so this way.

Dennis

-----Original Message----- From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of Stuart MacMillan Sent: Monday, January 26, 2015 11:54 AM To: vanagon@GERRY.VANAGON.COM Subject: Tips on replacing Temp 2 sensor

Still chasing bugs in my son's '87, and I'm going to replace it and the O2 sensor. It's got erratic high idle, stumbling when cold, and I think it's running rich when warmed up.

Just wondering if there is a way to minimize coolant loss.

There are a lot of pipes into the T-stat housing, and I can't clamp them all off. And, does the O-ring tend to stay in the bore and need to be hooked out, or will it come out with the old sender? I'm going to replace it.

I may just use this as an excuse to flush and replace the coolant if I'm going to lose a lot anyway.

Thanks!

Stuart


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