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Date:         Sat, 2 May 2015 08:56:05 -0700
Reply-To:     "sailingfc @dslextreme.com" <sailingfc@DSLEXTREME.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "sailingfc @dslextreme.com" <sailingfc@DSLEXTREME.COM>
Subject:      Re: 91 Westy - Mysterious Clutch/Transmission Problem
Comments: To: Wes Neuenschwander <wes.neuenschwander@comcast.net>
Content-Type: text/plain; charset=ISO-8859-1

Even though you replaced the clutch master, did anyone check the clevis to clutch pedal connection? If the hole and clevis pin are badly worn, you may not be getting full clutch disengagement.

Good luck!

-Dick- On May 2, 2015 08:21, "Wes Neuenschwander" <wes.neuenschwander@comcast.net> wrote:

I have a '91 Westy with a fairly new/rebuilt engine (Go Westy) and transmission, now with about 40,000 miles on the combo. The last few years I've pretty much 'archived' the vehicle, keeping it in the garage except for occasional road trips. I took it into my local VW 'go-to' shop in Seattle (Fine Tuning Performance - absolutely outstanding service on the vehicle for the last 20 or so years!) for routine service (oil change, coolant flush and change, replace brake and clutch fluid) and during the post-service test drive owner/head guru Chris noticed difficulty in engaging the van in reverse.

He thought the problem was most likely a failure in the clutch hydraulics that was preventing the clutch from completely disengaging (and since reverse has no syncro, the 'grinding' noise would only occur in reverse). They replaced the clutch slave cylinder (the master was replaced a couple of years previously), but the problem persisted. Next step was a clutch job, including replacing the idler bearing. Unfortunately, it's still grinding when engaging reverse. Huge bummer, especially as we were planning on heading out for a fishing/camping trip to a remote area in NE Washington next week!

If anyone has *any* ideas what could be causing this - persistent, and now mystifying - problem, you suggestions would be *much* appreciated!!

-Wes


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