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Date:         Tue, 2 Jun 2015 14:16:29 -0400
Reply-To:     "kenneth wilford (Van-Again)" <kenwilfy@COMCAST.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "kenneth wilford (Van-Again)" <kenwilfy@COMCAST.NET>
Subject:      Re: Advice on TD engine problem
Comments: To: Karl Mullendore <tdiguru@westyventures.com>
In-Reply-To:  <vanagon%2015052801313326@GERRY.VANAGON.COM>
Content-Type: text/plain; charset=UTF-8

I bought the green temp sensor from an AAZ Jetta and now the gauge reads even more off. It is pinning out all the way to the right within 5 mins of running. I still have the yellow one which I might put back in. The green one I bought is part number 357919501 is that the one you meant? Beside the temp gauge being wacky, the engine is running and driving well. Just want a gauge that works before I drive it too far. It makes me nervous not having a level sender and an accurate gauge. I turn on the front and rear heaters just so I can feel the heat, I know that there is coolant in the engine.

Ken

On Thu, May 28, 2015 at 1:31 AM, Karl Mullendore <tdiguru@westyventures.com> wrote:

> Ken, which temp sender did they supply? One with a yellow or green ring? > The > yellow one reads wrong. > > Timing @ 1.05 is actually better power and more responsive. 'Factory > emission' spec isn't always best. ;-) > > > > > On Wed, 27 May 2015 17:13:46 -0400, kenneth wilford (Van-Again) > <kenwilfy@COMCAST.NET> wrote: > > >OK guys just wanted to update you all on what is up with the 1.9l TD > >conversion. Got it all back together last week but then the timing was > off > >and I didn't have the tool to set it properly (a whole different story) so > >I had to order one. Fast forward to Tuesday of this week, set the timing > >back to where it was (.90mm lift) and the van is purring like a rather > >large kitten! Running great and the pesky oil light is off. Driving it > >around as a test drive, my coolant temp gauge is reading around 3/4 hot > >however reading the temps with an infrared heat gun it isn't even hot at > >the hose that goes to the head at that point. I let it run last night to > >get hot enough for the radiator fan to come on and when it did the gauge > is > >almost reading full hot. I think it is just not calibrated to the sender > >that came with the engine. I wish you could adjust the gauge somehow, but > >as far as I know there isn't a way to do that. My new normal is 3/4 hot. > >I pulled that relay for the blinking light out because the reservoir for > >the conversion doesn't have a level sender in it. > > > >Driving around, it seems to have power on par with a 1.9l waterboxer with > >more low end torque. I can take off in 2nd gear with my unmodified > >waterboxer transmission and that actually feels better than starting in > 1st > >which is almost a creeper gear now. At 50 mph it is winding up, but not > as > >bad as the 1.6l NA diesel does at that speed. I haven't really driven > much > >faster yet as I am still breaking the engine in at this point. > > > >It is nice to hear that turbo working which sounds like a hair dryer right > >now. I need to do some sound deadening to quiet things up. > > > >So, if I hadn't had to deal with that stuck valve in the oil filter flange > >this would have not been a bad experience. It is a pretty easy conversion > >to do and now that I have done one, I could do the next one in probably > >10-15 hours (as long as there are no gotcha from the engine builders > >side). > > > >I still haven't spoken with the conversion supplier yet about reimbursing > >me for my time. I'll let you know how that goes (like a lead balloon most > >likely). >

-- Thanks, Ken Wilford John 3:16 www.vanagain.com


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