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Date:         Wed, 4 Oct 2017 19:17:35 -0700
Reply-To:     Don Hanson <dhanson928@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Don Hanson <dhanson928@GMAIL.COM>
Subject:      Re: Determine if new pilot bearing needs replacement?
Comments: To: Neil N <musomuso@gmail.com>
In-Reply-To:  <CAHTkEuJYzw+a4Z=JWRAoZGOeSXSM9oL2fujSupWoYv-KgzTD-Q@mail.gmail.com>
Content-Type: text/plain; charset="UTF-8"

At least you put the pilot bearing in there.... I knew nothing about inlines, shafts, bearings... I figured to just pull one block and plug the other back in... didn't even see that the other 1.8 liter block "kept" the bearing, hidden in the middle... Got about 5 miles till my clutch got oiled....New clutch, and a second transmission removal.. slipped right in, but I have all VW parts..

On Oct 4, 2017 7:02 PM, "Neil N" <musomuso@gmail.com> wrote:

Ahhhh, ok. That makes more sense. The input shaft metal is fairly hard.

During install attempt, I turned the crank to help line up input shaft and clutch disk splines. The flywheel DID rub off some tranny case material. I can confirm with a magnet I'd guess.

The bearing was pre greased of course but I added a tiny bit more sticky grease prior to engine install attempt.

So just for laughs, I came up with an idea for turning the input shaft while using my Dremel to grind the chamfer at end of input shaft. (no helper here to turn a tire while van in gear).

For list amusement: (images of thing I rigged up)

https://photos.app.goo.gl/pztKwIPTrfwun8Jc2

https://photos.app.goo.gl/0OHSpTCmuurpnacS2

https://photos.app.goo.gl/Cv82THcYxKlLakNp2

Once I got the hang of it, this actually worked well. You use your legs to operate it. I made a mark so I knew if I was turning the shaft 360ยบ . String I used was a waxy type so doubled up, wrapped 3 times around input shaft, it gripped it quite well.

Neil.

On 10/4/17, Dennis Haynes <d23haynes57@hotmail.com> wrote:

> Where did those metal shavings come from? Looks more like aluminum form the > flywheel teeth hitting the bell housing. The bearings also looks like it is > a bit devoid of grease. If you can clean the shavings out you are likely > good to go. > > Dennis > >

-- Neil n

Blog: Vanagons, Westfalia, general <http://tubaneil.blogspot.ca>

1988 Westy Images <https://picasaweb.google.com/musomuso/New1988Westy>

1981 Westfalia "Jaco" Images, technical <http://tubaneil.googlepages.com/>

Vanagon-Bus VAG Gas Engine Swap Group <http://tinyurl.com/khalbay>


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