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Date:         Mon, 11 Jan 2021 21:46:18 +0000
Reply-To:     David Boan <dboan@OUTLOOK.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         David Boan <dboan@OUTLOOK.COM>
Subject:      Re: throttle switch
Comments: To: Neil <musomuso@gmail.com>
In-Reply-To:  <CAB2Rwfjt1H5Rqn45twOQ8+N4H4xOzLyr=0Vb+f3r8T7nC3b+Lg@mail.gmail.com>
Content-Type: text/plain; charset="iso-8859-1"

Thank you for that picture.

Do you know if the double switch version had the switches on top, and the single switch version had them underneath? In which case mine is the single. Is the test method the same, i.e. I should still get a click with throttle closed and then another with throttle wide open? ________________________________ From: Neil <musomuso@gmail.com> Sent: Monday, January 11, 2021 4:22 PM To: David Boan <dboan@outlook.com> Cc: vanagon@gerry.vanagon.com <vanagon@gerry.vanagon.com> Subject: Re: throttle switch

The '85 1.9 can have either 2 separate switches or "single" switch (same as used on a 2.1) located under the throttle body.

Your engine has the "single" switch?

A click should be heard as throttle is opened just off idle, then again a it's returned to stop position. If not, or it clicks too far off idle position, "gap" adjustment may be wrong or (more unlikely) switch has excessive internal wear or has failed. There could be other causes.

The switch should also click when throttle turned to WOT (wide open throttle).

Corrosion, dirt at switch adjusting parts, excessive wear between throttle shaft and body, can make it difficult to adjust and set this switch.

A volt-ohm meter is mainly used to check for **consistent** switch on off continuity as switch is actuated. Ensure meter probes connect securely to switch to help eliminate false readings. On low Ohm setting, you should see 0.00 Ohms or very close to that.

Attached pic: underside view of switch off my old 2.1 switch, assembly rotated 90º out of the way. Normally, it sits over the adjuster cam etc. As adjuster cam is turned (adjusted), that cam moves the switch body which in turn affects where the metal switch arm is located relative to the two lobes on plastic part, which is attached to the throttle shaft.

Neil.

On 1/11/21, David Boan <dboan@outlook.com> wrote:

> Hello Vanagon Types > > For two months now I have been working on the idle stall issue with my '85 > Westy, and I think I am closing in on the cause.

> The next step would be checking resistance at the switch, and that is where > I have a question. My setup does not look like the sketch in Bentley, and I > am unclear where to connect my multimeter. Does anyone know if the switches > are under the throttle body and if I need to remove the throttle body to get > to them? Or, if there is a connector I can use instead of removing the > throttle body? I see several candidate connectors and not sure which is the > one I want. > > On the other hand, if there are no clicks, does that definitely mean a bad > switch that should be replaced? > > This engine is a GoWesty 2.3 on a 1.9 system. > > Thanks in advance for your suggestions. > > Dave B > Boise >

-- Neil n

VE7TBN

1988 Westy 50º ABA swap: https://tinyurl.com/yap5hpwt

1981 Westy 15º ABA swap: https://tinyurl.com/y9n4xob8

VAG Gas Engine Swap Group <http://tinyurl.com/khalbay>


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