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Date:         Wed, 14 Jun 2023 12:57:44 -0700
Reply-To:     Dan N <dn92610@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Dan N <dn92610@GMAIL.COM>
Subject:      Re: Microscopic corrosion on electrical contacts
Comments: To: Richard Koerner <rjkinpb@sbcglobal.net>
In-Reply-To:  <240632471.38091.1686771688090@mail.yahoo.com>
Content-Type: text/plain; charset="UTF-8"

Richard... I agree with you 100%... Spraying a protective coat on any electrical connector costs more to the manufacturers... They leave them bare.

I use dielectric grease when I repair contacts.

On Wed, Jun 14, 2023 at 12:41 PM Richard Koerner <rjkinpb@sbcglobal.net> wrote:

> I've recently been discussing microscopic corrosion that occurs on metal > electrical contacts (with 2 engineer buddies, one at Apple, one at H/P). > You know how sometimes something funky and unexpected happens to something > electrical in your Vanagon? Might be a light bulb, might be a spade > connector, might be a speaker connection, might be a door switch, might be > an Emergency Flasher switch. I boldly surmise that in general, the > component itself is not the problem.....it's getting electricity back and > forth from it. Why? Microscopic surface corrosion....and it doesn't take > much. When building a car or some electronic device, everything is bright > shiny new, just attach things and everything works just fine. Over time, > humidity in air and even worse when near an ocean, starts to attack this > nice shiny metal. Corrosion. Increased resistance at best, failed > connection at worst. Now, given that things need to be built quickly and > most cost effectively, there is no corrosion prevention applied. Mostly, > these situations are very easy to deal with; you clean them up, with > varying degrees of intensity, and then apply a nice protective coating > before connecting again. > > > Vaseline. A most marvelous thing. Just a tiny smooth wipe. > > > Yes, I've taken fuses out one by one and used steel wool to shiny up and > then a very thin wipe of Vaseline on contacts and they glide right back > into position. Every time I deal with some spade or barrel connector I do > the same. Light bulbs?...yes, same treatment. Worried about shorting > something out with grease?; nope, has never happened, and I just recently > did similar corrosion fix on my Samsung smartphone battery and also HDMI > connections on back of TV. I mean, I used a toothpick and magnification, > didn't slather it on, but it fixed things immediately. Flashlights, > battery operated wall clocks, remote controls, room thermostat....you name > it. > > > In cases like the Emergency Flasher Switch....well, you can't readily get > inside....but spray Electrical Contact Cleaner and 50 times exercising does > the job. Similar with other enclosed things. > > This is my opinion, and I'd love to hear comments pro or con. I'm a big > believer in preventative maintenance; even if something isn't broken, if > I'm in the nearby area I do everything I can to preserve it's life. It's > always so easy to do at home, and always so discouraging to try to fix when > on the road. >


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