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Date:         Thu, 24 Mar 1994 22:30:03 GMT
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         

Subject:      R12 - R134a Retrofits

Received another mailing from Castrol today on their Icematic Retro100 ester-based oil for R12-R134a retrofits on auto A/C. This one included the Material Safety Data Sheet I requested and some news releases on fleet studies done with their oil.

The MSDS does not sound too frightening. Health hazards (section 6) are:

"May cause mild eye irritation. Prolonged or repeated skin contact may cause skin irritation, defatting. Excessive inhalation of vapors may cause nasal/ respiratory irritation, dizziness. Ingestion can cause gastro-intestinal irritation, nausea, vomiting, diarrhea."

The MSDS goes on to explain first aid procedures and recommended precautions for safe handling and use. If you are interested in the full text and data contact Castrol for a copy of the MSDS.

Claims for Retro 100 by Castrol include:

Reduced inventory due to use of single oil (rather than many PAG oils).

Standard handling like mineral oil. SAE J1661 warns that PAG oils are aggressive to seals, paint, and o-rings and that PAG oils are from same family as brake fluids. Read MSDS before use.

Lower moisture absorption than PAG oils.

Compatible with both R12 and R134a, whereas SAE J1661 warns that greater than 1% R12 can cause system damage.

Miscible in mineral oils commonly used in refrigeration. PAG oils are not.

Their claims, not mine.

They also provided some summary articles about the Volvo's retro kits, which specify ester oils and caution that PAG oils will damage their wobble plate compressors and cause swelling/loss of some rubber parts.

Another press release covered a retrofit of 26 Chrysler vans in the airport SuperShuttle fleets in LA, SF, and Phoenix. After about 2 million miles there were not lubricant related failures on complaints in system performance. The vehicles were 1988-1991 Chrysler vans with 150-500K miles on their systems before retrofit.

Another press release covered 17 vehicles over a 2 year period that were retrofit by Banghart Distributing in PA on Delaware and Texas vehicles starting in 1992. BTW, Tom Banghart was the former MACS president. These were supposed worst case retrofits without changes in o-rings, hoses, or seals. Systems had XH-7 desiccants and were power flushed and recharged.

I'm not a rep for Castrol nor do I particularily think they have THE solution. I have just posted these data to indicate that there are several ways to approach the CFC-ban effects on auto A/C without resorting to "homebrew" solutions. This retrofit problem is signifcant enough that a large number of people are working on simple and low cost solutions. Time to wait and see, IMHO.

More Castrol info by calling... 1-800-458-5823.

Mark

================================================ Scott Sminkey email: sasminkey@eng.xyplex.com Software Sustaining Engineering voice: 508 952-4792 Xyplex, Inc. fax: 508 952-4887 295 Foster St. (Opinions, comments, etc. are mine, Littleton, MA 01460 not Xyplex's...)


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