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Date:         Mon, 10 Oct 1994 09:39:32 -0700
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         Edward Wilson <ed@sun-valley.stanford.edu>
Subject:      Digifant problems - uneven running 

Hi, I'm having some problems with my girlfriend's '92 Golf (Digifant II Fuel injection), that seem to be almost the same as my Dad is having with his '90 Vanagon.

Problem: The car was running fine, we had been on the freeway for ~45 minutes, then suddenly it started to stumble (as if the fuel were being cut off), we turned around and made it home - it seemed to run better the faster we went (3500 rpm+), but would still stumble every few seconds. The car is barely driveable at lower rpm. With the car stopped, and out of gear, if I hold my foot on the gas at a fixed point, the rpms will vary chaotically from idle to 2500.

It had done the exact same thing 2 weeks ago, just as we arrived at Lake Tahoe (~6000 feet elevation), so I changed the fuel filter (didn't seem too dirty), and the problem gradually went away after about 5 miles of driving. I thought it was solved, until now.

My dad's problem: My parents just finished driving from Pennsylvania to Washington State, and they had some trouble going through Wyoming at 4000 foot elevation. They went through the same drill as I did: problem happened, change fuel filter, problem goes away, several hundred miles down the road (still in Wyoming - it's pretty big), the problem shows up again. Fortunately, they found someone who knew about VWs, and he asked my Dad if they had "a resistor". My dad said he didn't think so, so they explained what it is:

VW part number 025 906 302 A - costs $95 (in Wyoming). This is a wiring harness with a male connector on one end, and female on the other that attaches to the air flow sensor (in-line with the existing circuit). The mechanic said that almost all the Vanagons in the area had this (due to high altitude?). My Dad drove the bus until the problem showed up, pulled over, slapped this in, and it went away, so he's convinced it works. Does anyone out there have this "resistor", or have any clues?

Last night, I looked in the Haynes manual, and found that the Air Flow sensor has four connections (for two signals) - one signal is the angle of the flap -> air flow, the other signal is the air temperature. Both signals are in the form of a variable resistance. I can guess that this added "resistor" either adds to the signal, reduces it, or bypasses the sensor altogether.

Also, the Golf is ~30 months and 31,000 miles old. Should this stuff be covered under warranty? I guess the question is, "_Is_ it covered?"

Thanks in advance for any help,

Ed Wilson

Aerospace Robotics Laboratory Email: ed@sun-valley.stanford.edu Aero/Astro Department Lab: (Durand 010B) 415-725-3293 Durand Bldg, Stanford University Office: (Durand 013) 415-723-1260 Stanford, CA 94305 FAX: 415-725-3377


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