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Date:         Thu, 6 Apr 95 14:35:07 -0500
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         Peter_H._Krogh@csgi.com (Peter H. Krogh)
Subject:      1985 Transmissin'

I have finally decided to (knock wood) keep the old Westy and get the Windstar for my wife, as our second kid is on the way. Iam glad to have found this resource, and have a number of questions that I would like to throw out there from time to time, for instance...

Last fall, (about 5000 miles ago) my '85 transmission (130,000) mi started acting really wierd, it became, almost instantly, very difficult to change some gears, particularly third to fourth, and second to third. I thought it was linkage and adjusted, but that did not help. My trusty mechanic (factory trained) thought the tranny might be going, but decided to change the gear oil, and put in a Slick 50 like lubricant. This helped considerably, and now, when the engine is warm, the tranny almost feels normal. The tranny does not grind, or pop out of gear.I have thought about finding one with a dead engine and a good trans and swapping, but now don't think I need to.

Questions: Has this happened to anybody else, or does anybody know what it is?

I'm told transmissions are pretty good on this bus. Anybody else had to replace one?

Are the interior shift forks visible and accessable by just dropping the trans, or do you have to do a full rebuild.

Any reccomendations on lubricant? Militec?

Is the old trans likely to last, or should I buy the parts bus if it comes up? (I also need a new steering rack, have worn but repacked CV's, plus God knows what else will go wrong)

Also, on the steering rack. When it started leaking, and not one of ten local VW shops would replace seals, I decided to take the belt off the pump and drive it as a manual steering car,thereby not killing the pump. My mechanic said the power rack has a design flaw, and even a new one will never last all that long. I am now toying with the idea of putting a non-power rack on, as thay are cheaper and more reliable. I'm told the steering column is different, so that needs replacing also.

Any body ever done this? Anybody have a power rack that hasn't started leaking? Am I in danger by driving mine dry?

Thanks Peter

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