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Date:         19 Jul 1995 10:26:59 -0700
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         "Harvey Chao" <Harvey_Chao@smtp.svl.trw.com>
Subject:      Garage Door Transmitter Mod

1) Perhaps one of you will put this in a FAQ for the future reference of others.?

2) Although I have done this modification on two different brands of transmitters, to a total of about 8 units, I have NOT verified the proceedure (which I wrote from memory) by taking a unit and modifying it as described in the enclosed/below proceedure. As is often stated: "Any modifications or changes may void your warranty and are the sole risk of the owner" YMMV. I am available to answer any questions. ========== Garage Door Opener Modification Purpose: This describes how to modify the transmitter from a garage door opener so that it can physically be located in the glove box, under the dash, or elsewhere at your convenience and have a remote push button to trigger it. I have done this to two different brand openers, the differences in implementation are purely a matter of the mechanics/packaging of the particular transmitter you need to work with. Skills: This will require modest skills to solder some wires, mechanical abilities to open the transmitter housing and reassemble it, and to install a switch on the dash board of your vehicle. Alternately, if you have an existing switch with a pair of unused contacts, normally open, momentary contact, you can use them. (I have heard words to the effect that some cars have such spare contacts on one of othe steering column control "stalks", this I cannot verify or deny - YMMV). Parts: In addition the the transmitter(s) to be modified, for each unit to be modified you will need:\ a) One momentary contact "push-On" switch. You can finde something suitable at Radio Shack, and electronic surplus store, or best option - get a switch (prefereably from a wrecking yard) that will fit a spare/unused cut out in the dash. For example on E28s there is a fader on one side of the dash, and on the other side is a cut out not used. If you can only get a switch that is "push on - push off" ( like the a/c or emergency flasher switches) it is possible to disassemble the switch and remove the small part that makes it latch. b) A miniature earphone plug and jack set. Get the smallest available. Radio Shack is a good source. I think there are two basic sizes, the larger size has a plug with a shaft diameter of around 1/8" and is a common size for headphones. You want the one that is smaller than that. The reason is that space in the transmitter housing is usually at a premium. You don't need a "stereo" or 3 connector plug, all you will need is the two wire version. c) Some small gauge, stranded wire for hook up. Around 22 to 24 gauge will do. Procedure: Caution: Make sure no one and nothing is in the way of your garage door. It will cycle during this proceedure when you test things and perhaps other times when you are working on the modifications/installation. 1) Take the battery out and find a way to open the transmitter's housing without destroying it. 2) Locate the switch on the printed circuit board inside the transmitter housing that is activated when you push the button on the housing to open or close the door. Examine it carefully to locate the contacts that are closed when you push the button. 3) Find a location in the housing where you can drill/file a hole to mount the jack. and make the appropriate hole. Don't mount the jack in the hole yet. 4) Prepare 2 lengths of wire to connect the switch contacts to the jack contacts. Make them long enought to reach taking into account how you may have to route them to get from the switch to the mounting location of the jack. Length isn't critical but don't leave too much slack that will be hard to control when you are re-assembling the housing. 5) The jack will have 3 places to attach wires. Insert the plug into the jack and see which 2 of the 3 terminals on the jack make contact with the tip and shaft of the plug. Solder the two wires to those contacts. Connect the other ends of the wires to the two switch terminals on the printed circuit board located in 2) above. The idea is that the two wires on the jack are in parallel with the two terminals on the switch. Which wire goes to which switch terminal doesn't matter. 6) Prepare the switch that you will mount on your dash. Do this by soldering the terminals on this switch to the wires that will connect to the terminals of the plug. The length of the wires depends on where you locate the switch and transmitter. It helps to twist the two lengths of wire together so that the become a "twisted pair". Be aware that as you twist the two wires together, the overall length of the wires will "shorten" - cut yourself a little slack, literally! Likewise, solder the free ends of the wire to the terminals on the plug. 7) Now is a good time to check for any solder bridges and or shorts. Reconnect the battery to the transmitter and test to see if it will actuate your door opener. When satisfied, remove the transmitter battery, install the jack in the housing, re assemble the housing but do not yet reinstall the battery. 8) Install the swtich in the dash and route the wire to the location where you want to locate the transmitter. Insert the plug into the transmitter jack, reinstall the transmitter battery, and stash the transmitter. 9) The new location you have choosen for your transmitter may adversely affect the distance from the garage that it will trigger the opener, but at the very least, it should still work from your driveway. Do a "road test!"

For Your Information dcp'90

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