Date:         Tue, 12 Sep 1995 13:58:29 -0500
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         cheeses@arn.net
Subject:      Re: Starter Solonoid Blues

>> A nagging problem I have had with my 81 Westy through several engine
>> replacements (see 81 Westfalia Blues, posting) has been the sticking
>> starter solonoid.  On long trips, the transfer of heat from the engine to
>> the starter housing seems to overheat the solonoid, causing it to fail to
>> engage.  The cure is to crawl under with a tire iron and rap on the case,
>> then cross the hot leads to force a revolution.  Then my baby usually
>> engages and starts.  Anyone else had this problem, and found a cure?  Also,
>> if you know of a good retrofit air conditioning compressor fit, I would be
>> grateful!  Last rebuild my boat anchor disappeared.
>
>I had this problem for years in my '79 bus as well.  What I eventually did was
>have an aftermarket Ford solenoid put on IN ADDITION to the VW one that is
>in there.  The advantage is that the Ford solenoid can be attached far 
>enough from the enging area that the transfer of heat is avoided while the
>VW is attached to the starter and so is limited to being next to the engine.
>It has worked great so far, but I've only had it on there for 2 months or
>so, so you might get a second opinion from some of the other list members.
>
>
>---  
>Ken Stevens : kstevens@eesun2.tamu.edu
>Department of Electrical Engineering, Texas A&M University
>Office : (409)845-4472 
>Homepage : http://tam2000.tamu.edu/~kms2803
>

Yep, I've had the same problem with my '79 bus several times, usually after
driving 100 or more miles on a hot summer day.  I'm gonna try this Ford
solenoid trick, too.  I beleive there's a description and drawing of it in
earlier printings of Muir's Idiot Book.  Jack Reed, on 8-30-95, left a
detailed posting about the Ford solenoid fix on the Vanagon list.  I can
repost it if someone needs it.

Cheese