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Date:         Wed, 13 Mar 1996 12:51:19 -0800
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         wabbott@mtest.teradyne.com (William Abbott)
Subject:      Audi problems, FI chips

Tim, Dennis Haynes is right, without no electronic fuel injection fault can overcome the position of the throttle.

Under controlled conditions, 'unintended acceleration' of an Audi was only generated when a driver, distracted, put their foot on the gas THINKING it was the brake. The harder they pushed, the faster it went. A study was done with a passenger/observer equipped with a magic box which could, at will, open the throttle regardless of driver input. Multiple drivers had no difficulty controlling the cars when the engine suddenly rev'ed up. Then one driver created an 'unintended acceleration' incident with, you guessed it, their feet.

A stupid design problem IMHO, in the size and placement of the pedals. I recall at least one child got killed by being squished between car and garage wall. But not an engine defect.

Reflex muscle movements are powerful and hard to overcome. I test-drove a friends automatic BMW and 'put in the clutch' with my left foot while rounding a corner. This motion put my foot against the brake pedal and that slowed the car dramaticly. Reflex took over and I mashed the brake, with my 'clutch' foot. Made for an interesting test of the ABS brakes. No skid mark. Inertial reel seat belts worked too. Boy was I embarased. So I didn't complain when he drove my Corrado at max acceleration up Marin Avenue in Albany/Berkeley. Anyway, I dug it!

Whomever told you that layers in semiconductor chips can crack and the chip remain in any way functional was not your best friend. If the layers of doped silicon in a chip come lose, the chip stops working NOW. Semiconductors work because of atom-to-atom contact. Cracks are fatal and irreparable.

The printed circuit cards the chips are soldered to can de-laminate, and that can crack internal layers, but symptoms would be the same as for any flaky connection- the car would run poorly or die, not accelerate wildly. And I doubt even Audi is using multi-layer circuit cards for their engine computers.

Bill A guy who works with VLSI parts for a living.


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