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Date:         Thu, 18 Jul 1996 10:53:12 EST
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         "William R. Kennedy, NJIT CIAT, 201-596-5648" <kennedy@admin.njit.edu>
Subject:      RE: Piece of metal rod stuck in rubber bushing, how remove?

On Vanagon sway bar links, what looks like a rubber bushing on the control arm is actually two rubber bushings, one above, one below a flat place on the control arm. The hole in the flat place is the diameter of the metal sleeve the link goes through (about 1/2") not the diameter of the bushing (about 1.5"). What's holding the broken piece in is that the broken piece is rusted to the sleeve and the sleeve is rusted to the hole in the control arm. Tear the two rubber bushings off and this will be clearer. Heat and a hammer will then get the sleeve out of the control arm.

When I put it back together, I left out the sleeve since it seems to me to have rusting to the control arm as its sole purpose. I just put fender washers above the top bushing and below the bottom bushing to make sure they stayed there.

If you are able to get the broken piece out, leaving the sleeve rusted in place on the control arm, do not slide a new link into it. The link needs to be able to rock a little in the control arm and will break right away if the sleeve is rusted in place. As jag@cs has found, this rusted connec- tion is very robust, and can snap $68 links within the first trip after installation.

Hope this is clear enough for those that have become intimate with their Vgon front suspensions. Feel free to email questions if not.

B. Wm Kennedy kennedy@admin.njit.edu


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