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Date:         Tue, 26 Nov 1996 14:55:25 -0800
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         Charlie Moore <charliem@isomedia.com>
Subject:      RE: Aux Battery

Re:Problem #1. I have been wondering the same thing as I have been = mentally putting together my aux battery setup.

Re:Problem #2: It is a known problem with isolators to have a .6-1V drop = across the terminals due most likely to internal diodes. Diodes are = regularly defined to have a .7V drop. So it depends on manufacturing = differences to make up the range .6-1V.

An alternative to this is to use what is called a battery combiner. = These do not have a voltage drop and therefore do a better job = recharging your battery. The idea is to run your charging circuit to = one battery. From this battery run a line to the combiner which then = goes to the second battery. The combiner is only closed when it senses = a charging level voltage, say 13.8V and opens when the voltage lowers = to, say 12.1V. Therefore the batteries are combined when charging and = open when the charge circuit is removed.

This is the modern day equivalent to the relay originally used on = Vanagons. Apparantely there are some problems that can occur with = relays on large amperage circuits.

Not sure I understand about blowing up batteries when they are both = being charged from a single source. This is commonly done and in fact = in the original Westfalia design the batteries are combined through a = relay when the alternator is putting out a charge.

The boating world has been dealing with this for a long time and one = boating supplier, West Marine, has an interesting talk about this. Try:

http://www.iwol.com/iww/customers/westmarine/advisor/electrical/home.html=

You will see in the diagrams something us Westy folks don't usually = have, and that is a battery switch. You commonly switch your batteries = off from all loads when leaving the boat. You also can easily combine = both battery banks with these switches since they have 4 positions; = Battery 1, Battery 2, BOTH or OFF.

- Charlie. '87 Westfalia ---------- >From: Wiesner Craig[SMTP:Wiesner_Craig@mm.ssd.lmsc.lockheed.com] Sent: Tuesday, November 26, 1996 11:35 AM To: Multiple recipients of list Subject: Aux Battery

I have been having one hell of a time with my charging system. I hooked = up a powerful stereo to the Aux Battery under the drivers seat, as well as = fog lights and a back-up light.

Problem #1. I can easily take out the main battery by sliding the = passenger seat back and turning it around to face the front. How do I take out = the Aux battery? When I turn the driver seat to the side there is still not = enough room. The steering wheel prevents turning it towaerd the rear. It = looks like I need to remove the seat to remove the battery.

Problem #2. When I drive in alot of stop-n-go traffic the Aux battery = was running down to nothing. I checked the battery. It is fine. I put a voltmeter on the alternator at idle and it reads 13.8v. I put it on the = posts on the isolator and they read 12.9v! I am losing a volt in the friggin isolator! I tried different isolators, same result. I then by passed = the isolator and wired the charge wires to both batteries directly to the alternator. This was working fine. I figured if I stop to camp for a = while I would remove the negative post from my main to prevent drainage. Then = someone tells me that I could blow up one of the batteries with this set-up due = to different charging needs and possible over charge of one battery. So = now I have the main battery on the Aux post on the isolator ( supposed to be = switch on and off with the engine, 4-post isolator) and both the Aux Battery = and the alternator hooked together on the alternator post on the isolater. Now = my Aux battery is fine, but my main is slightly under charging in stop and go!

Any suggestions or ideas? I have read all of the posts on Aux batteries = and none has mentioned an under charging problem. Will the batteries blow = if I leave them connected together?

Thanks, - Craig

'86 Syncro Westy


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