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Date:         Mon, 14 Apr 1997 18:30:48 -0700
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         bayer@sybase.com (David Bayer)
Subject:      High idle (possible fix)

Two nights ago my 87 syncro started idling at about 2000 rpm. The next morning it was fine until I got off the freeway and found the idle up at 3000 (where it decided to stay). It did this as soon as it warmed up slightly until today when I found a broken end of a spring sticking out from under the idle stablizer (and it was attached to the rest of a good spring that was somewhat obscured by the tubing on top of the engine) that ran from the air distribution manifold to the upper arm on the throttle valve - this meant that there was not enough tension pulling against the wound spring on the throttle valve shaft to close the valve all the way (it didn't completely close of its own accord even with the accelerator cable removed from its clamp).

I fished the spring out from under the idle stablizer, bent a new little hook in the end and attached it to the top arm on the throttle valve (not the arm to which the accelerator cable attaches) and it now pulls the throttle valve closed.

Is the spring that is wound around the throttle valve shaft supposed to produce enough torque to fully close the throttle valve itself? Can I replace that spring if it is (the nut on top of the throttle valve has a crimped washer underneath it that prevents me from disassembling the valve for inspection without destroying that washer). The throttle valve is not covered in the Bentley at all so I am in the dark as to its "proper" behavior.

dave


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