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Date:         Fri, 30 May 1997 11:01 -0600 (MDT)
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         BLAINE_BACHMAN%PL-01M3@ccmail.plk.af.mil
Subject:      Oil Light Update - Bentley book problems

If you're following this "serial", you might remember that I've been slowly getting the oil sensing system back to factory specs. The final problem is that when the oil's hot, the 0.9bar sensor is setting the system (light and buzzer) off after about a 5-second coasting at around 2200 RPM. I'm gonna suspect a weak sensor switch and replace it.

Well, I determined to do the job last evening (after the car cooled off from the daily commute). Spent the wait studying the Bentley book.

First problem - the book indicates that one can access the sender by "sliding the exhaust pipe cover to one side - screw is under the oil pump" or somesuch nonsense. I'd suggest they send a staffer out to the parking lot and try this - it bears no relation to the actual car (at least the '91 - and I DO have the latest edition!).

My solution after "noodling" everything out for about an hour is to loosen the alternator and get the belt out of the way, then you can get a 24MM socket over the sender (after the wire's removed). Only problem is that I need a deep socket. By now it's 8:45, too late to get to Sears.

Button everything back up (I thought). Take a short test drive, and hit the sack.

Next morning - off to work. On the freeway when the alternator light comes on. Here's my exit. Coast off the exit with the engine shut down, round the corner and pull into a parking lot. Rolled the alternator (and water pump) belt and it came off the main. I guess it wasn't tight enough. Not broken, but I recall that a rolled belt is a dead belt. Nevertheless, I reinstall it so's I can get to the parts house (service stations are no help any more). It only lasts a mile, so I call Dad (same guy who accompanied me on the "Odyssey" to buy the Vanagon) to take me to the place.

Second problem - the book can tell me how to rebuild a wasserboxer, but their only suggestion as to V-belt installation is somethin like, "correct belt tension is very important to proper operation of the engine and accessories - we suggest you have VW service or a competent repair shop perform this procedure."

Geesh!

-Blaine


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