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Date:         Mon, 12 May 1997 00:33:54 -0500
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         John Gladu <jgladu@bcm.tmc.edu>
Subject:      Re:  Alternate A/C refrigerants?

>From: "Jerry Hudgins" <jerry@sequoia.e-farm.com> > >On May 10, 4:25pm, John Gladu wrote: >> Subject: Re: Alternate A/C refrigerants? >> >> I'll be taking our '90 GL to R134a in the next two weeks. >> The local dealer quoted around $1500 for the swap (with a new compressor, >> because, they claim, I need it). > >Ouch! How much of that $1500 is the new compressor?

$500

>The fittings, seals, and coolant should be pretty inexpensive...

I've seen kits at my FLAPS for roughly $50, but that's just for the compressor seals. It also requires a new expansion valve (dealer wants something like $185 for this (if I'm remembering correctly)) and a new dryer (another $200+ part). For some reason the task requires taking the overhead unit down, and that's a pile of labor (I've done it before and putting it back is one of the hardest things I've ever had to accomplish on a VW) and labor charges.

>Something with more capacity? Like what? Did they have recommendations?

They're implying that they should put in a bigger compressor, coils and condensor to offset the lack of efficiency.

>Have you looked into FR12/Frigc? According to Pennzoil's Web page on it >(http://www.frigc.com/), there are a ton of places in Houston that can >install it, and they claim that:

>- it's more efficient than R143a >- it doesn't require any equipment changes

Thanks for the tip! I just visited the page and it sure sounds promising. I'll do some more checking tomorrow (specifically, with my VW guru, who recently started working for a dealer again, and will be able to give me the "real" and "dealer" sides of the story) and find out why I've never heard of it before. Normally, I'd categorize this in the "too good to be true" slot, because, well, it sounds pretty good...

>I don't anything about it beyond what they say, of course, and I don't >expect them to be wholly objective.

Okay - I've spent a couple of hours with my trusty search engines...

FrigC is actually a blend of R22, R134a and IsoButane. It is used with POE oil (polyol ester, not the mineral oil in current R12 systems), which isn't adversely affected by the chlorides that can leech out of your old system but IS very sensitive to moisture contamination. It's being marketed by Pennzoil and is available at most Jiffy Lube locations. The work required is to put new fittings for the charging of refrigerant (an EPA requirement to insure that strange blends, which might be dangerous, don't happen by accident), a new label stating what type of refrigerant is in use and to vacuum out the system and charge it with POE lubricant and FrigC.

This URL has some great information about what's in each of the replacements for good ol' Freon - http://www.epa.gov/docs/ozone/title6/snap/macssubs.html

I'm also looking at R406a - http://worldserver.com/ghg/ - (this is a FANTASTIC site, with pros and cons clearly stated). I went here mostly because I noticed that it was developed by George Gobel at Purdue (who I respect, based on previous visits to his homepage - http://ghg.ecn.purdue.edu ) . I never realized that he'd developed a couple of alternative refrigerants. R406a and its brother R414a both use the existing system (except for new fittings) and are compatible with the old mineral oil lubricant. So what's the drawback? They can go right through some hoses (require nonpermeable hoses), and, according to one of the sites I visited, the permeable hoses are quite common on foreign vehicles. They are also not campatible with Buna-N seals in the compressor (they make a replacement kit that uses Neoprene seals) and we'd have to check with VW whether the hoses and seals are "good" or "bad" for using these refrigerants. Otherwise, they claim to have equal or better cooling characteristics to good ol' Freon (R12).

After reading all of this I'm now leaning toward the R406a, if I can find a local distributor (and, hopefully, somone who can be convinced that I don't need a new compressor). Tired... more tomorrow when I get some answers...

bcnu - Grungy (John Gladu) (Houston, TX) Opinions are just that INTERNET: jgladu@bcm.tmc.edu VOICE: 713-997-1117 '60 dddPanel walk-thru (The Bozobus)-----resting - melting 1600dp---- '89 Vanagon GL----------------------------good!----------------------- '90 Vanagon GL----------------------------good!----------------------- '68 & '69 Bugs--(Frunobulax & Bertha)-----on vacation (engineless)----


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