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Date:         Sun, 12 Oct 1997 13:01:36 -0700
Reply-To:     Malcolm Holser <mholser@ADOBE.COM>
Sender:       Vanagon mailing list <Vanagon@Gerry.SDSC.EDU>
From:         Malcolm Holser <mholser@ADOBE.COM>
Subject:      Re: In the Dog House
Comments: To: Drew_Bird@COMPUSERVE.COM

Well, the Vanagon list is the wrong place to send such questions about TypeI engines -- no Vanagons had these. But I'll send this to the list as well, since it is VW, and maybe a lot of Vanagon'ers have not had old VW's and might want to know, too.

The later Beetle engines had a *much* improved cooling system -- it almost got as good as the TypeIV engines used in the '72-'82 Type 2's (like the early Vanagons...). These are called "dog house" engines for no good reason except somebody called one that once and the name stuck. In the earlier engines (from 1938 until 1972) the oil cooler sat inside the upright fan shroud, and the cooling air to the laft side of the engine passed through the cooler, over the cylinders and out the lower rear of the engine. The doghouse engines move the oil cooler something like 8cm forward, and out of the fan shroud. There is a larger fan, and the air is split into three paths rather than the old two. One goes to each side, and the third is directed over the oil cooler, and out the FRONT of the engine via a duct in the upper front engine tin. From the rear, the engines look *very* similar, but if you reach around to the front, you will find the extra ductwork. The ductwork completely blocks access to the upper left engine mounting bolt, and doghouse engines have a nut pressed into the case, using a bolt from the front (very awkward to install).

The doghouse cooling system is, in many people's opinion, the best of the upright VW engine designs, and does very well in cooling the entire engine, even if it's been souped up. To add external oil cooling to one of these is very expensive if you actually want to improve things -- it is real hard to improve on.

Apparently the term "doghouse" was applied because this additional ductwork appears to be attached, somewhat as an afterthought, to the fan shroud, like a dog's house tacked onto the "real" house. Where I live, doghouses are free-standing affairs *never* attached to a house. Maybe in Germany life for dogs is different. But the name is cute, and stuck.

To tell if you have a doghouse cooler, merely reach in front of the fan shroud on the left side and feel. To see if you have the *case* from a later engine, even without the tinware, feel the upper left engine mounting bolt on the back side for a round raised pressed-in nut. There are some other case differences, none major, like the mounting bolts for the oil cooler itself.

For us wasserboxer-types, you can look at the engine case and marvel. A lot of air-heads seem to think that we inherited horrid complexity when VW water-cooled the old Beetle engine. Our engines look like Beetle engines stripped of their duct-work. I'd suspect that there are about the same number of parts altogether. It is a pain to deal with the coolant, but sure makes it easier to actually see the engine. On a TypeIV engine, you can only get peeks at the engine itself under all the tin.

malcolm


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